MEAN WELL DDR-60 series: DIN Rail DC/DC Converter - DDR-60G-24

Description

MEAN WELL DDR-60G-24 is an isolated DIN rail DC/DC converter with a 24 V output, 2.5 A rated current and 60 W rated power. This G-input version accepts 9–36 VDC. Its 52.5 mm (3 SU) plastic housing, adjustable output and fanless convection cooling suit industrial control, automation and telecom equipment within the specified input and thermal limits.

Product Datasheet

Download MEAN WELL DDR-60 Datasheet (PDF)

The DDR-60 section is on PDF pages 10, 11, 12, 13. Refer to the complete mechanical drawings and notes when planning installation.

Model and DC Output

Full model DDR-60G-24
Series DDR-60
Input-version code G
DC output voltage 24 V
Rated output current 2.5 A
Rated output power 60 W
Output current range 0–2.5 A; no minimum load required
Output-voltage adjustment range 21.6–28 V
Maximum ripple and noise 100 mVp-p
Voltage tolerance ±2.0%
Line regulation ±0.5%
Load regulation ±0.5%
Maximum external capacitive load 2200 µF
Set-up / rise time at full load 120 ms / 85 ms
Typical hold-up time 5 ms at 24 VDC input

Unless otherwise specified, the electrical measurements use 24 VDC input, rated load and 25°C ambient temperature. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The external capacitive-load limit above applies to this output voltage.

Use the front Vo Adj. control within the stated adjustment range. Observe the rated current and power limits together with the input-voltage and thermal derating requirements.

DC Input and Efficiency

Continuous DC input range 9–36 VDC
Input-range ratio 4:1
Normal input used for measurements 24 VDC
Typical efficiency 91%
Typical DC input current 3 A at 24 VDC
Typical input inrush current 20 A at 24 VDC
Nominal switching frequency 130 kHz

Protection Functions

Short-circuit / overload response Constant-current limiting; automatic recovery after the fault is removed
Overload threshold 105–135% of rated output power
Overvoltage threshold 28.8–34 V
Overvoltage recovery Output shutdown; reapply input power to recover
Reverse-input protection Internal MOSFET; no damage and automatic recovery after the reversed-input fault is removed
Undervoltage lockout thresholds Power ON ≥9 VDC; power OFF ≤8.5 VDC

Protection responses do not increase the continuous output rating. Select the DC input version by its specified operating range and observe the derating limits.

Operating Environment and Load Derating

Operating ambient range −40 to +85°C, subject to the applicable load-derating curves
Thermal load limits Vertical mounting. Above 18 VDC input: 100% from −40 to +60°C, 70% at 70°C and 35% at 85°C. At or below 18 VDC input: 85% from −40 to +50°C, 70% at 60°C, 55% at 70°C and 35% at 85°C. Follow the applicable curve between these points.
Input-voltage load limits The static input curve shows 85% from 9 VDC to below 18 VDC and 100% from 18 to 36 VDC. At the 18 VDC boundary, the thermal curve still specifies the lower-input branch; apply both limits.
Operating humidity 5–95% RH, non-condensing
Storage temperature and humidity −40 to +85°C; 5–95% RH, non-condensing
Temperature coefficient ±0.03%/°C over 0–60°C
Operating altitude 5000 m
Vibration Component: 10–500 Hz, 2 G, 10 minutes per cycle and 60 minutes on each X, Y and Z axis; mounting to IEC 60068-2-6

The curves apply to vertical mounting with free-air convection. Use the most restrictive input-voltage and temperature limits together, and maintain airflow around the converter. Percentages refer to the selected model’s rated output.

For fanless operation above 2000 m, reduce the allowable ambient temperature by 3.5°C per additional 1000 m, within the specified 5000 m operating-altitude limit.

Dimensions, Installation and Connections

Dimensions, W × H × D 52.5 × 90 × 54.5 mm
DIN-module width 52.5 mm; 3 SU
Mechanical drawing tolerance ±1 mm unless marked otherwise
Overall depth shown including the rear projection 58.4 mm
Enclosure and cooling Plastic housing; fanless free-air convection
Compatible DIN rails TS35/7.5 or TS35/15
Front controls and indication Power LED and Vo Adj. output-voltage adjustment
Terminal tightening torque shown 4.4 lb-in
Terminals 1 and 2 DC output −Vo
Terminals 3 and 4 DC output +Vo
Terminal 5 DC input +Vin
Terminal 6 DC input −Vin
Unit mass 216 g; catalogue PACKING reference per unit

Connect input and output according to the numbered terminal assignments for this model. Mount on an admissible DIN rail and allow adequate space for natural convection and wiring.

DIN rail dimensions identify the mounting interface. The allocated catalogue pages do not specify a separately orderable MEAN WELL rail, cable or mating-connector kit, or state that such accessories are included.

Safety, EMC and Reliability

Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004
Input-to-output withstand voltage 4 kVDC; reinforced isolation
Input-to-output insulation resistance Greater than 100 MΩ at 500 VDC, 25°C and 70% RH
Conducted emissions BS EN/EN 55032, Class A
Radiated emissions BS EN/EN 55032: Class A with 1 m I/O cables; Class B with 30 cm I/O cables
EMC immunity references BS EN/EN 55035; BS EN/EN 61000-6-2 (BS EN/EN 50082-2)
ESD immunity BS EN/EN 61000-4-2: Level 3, 8 kV air and 6 kV contact; criterion A
Radiated-field immunity BS EN/EN 61000-4-3: Level 3, 10 V/m; criterion A
EFT / burst immunity BS EN/EN 61000-4-4: Level 3, 2 kV; criterion A
Surge immunity BS EN/EN 61000-4-5: Level 3, 1 kV line–line; criterion A
Conducted immunity BS EN/EN 61000-4-6: Level 3, 10 V; criterion A
Magnetic-field immunity BS EN/EN 61000-4-8: Level 4, 30 A/m; criterion A
MTBF, Telcordia SR-332 (Bellcore) 3261.6 thousand hours minimum
MTBF, MIL-HDBK-217F 611.1 thousand hours minimum at 25°C
Catalogue warranty period 3 years; subject to manufacturer terms

Catalogue approvals and design references apply to the converter. The completed equipment must be checked again for compliance with the applicable EMC directives and installation requirements.

MTBF figures are calculated reliability references under the stated methods and conditions; they are not guaranteed service-life values.

MEAN WELL DDR-60 series: DIN Rail DC/DC Converter - DDR-60G-24

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MEAN WELL DDR-60G-24 is an isolated DIN rail DC/DC converter with a 24 V output, 2.5 A rated current and... Read more

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    Description

    MEAN WELL DDR-60G-24 is an isolated DIN rail DC/DC converter with a 24 V output, 2.5 A rated current and 60 W rated power. This G-input version accepts 9–36 VDC. Its 52.5 mm (3 SU) plastic housing, adjustable output and fanless convection cooling suit industrial control, automation and telecom equipment within the specified input and thermal limits.

    Product Datasheet

    Download MEAN WELL DDR-60 Datasheet (PDF)

    The DDR-60 section is on PDF pages 10, 11, 12, 13. Refer to the complete mechanical drawings and notes when planning installation.

    Model and DC Output

    Full model DDR-60G-24
    Series DDR-60
    Input-version code G
    DC output voltage 24 V
    Rated output current 2.5 A
    Rated output power 60 W
    Output current range 0–2.5 A; no minimum load required
    Output-voltage adjustment range 21.6–28 V
    Maximum ripple and noise 100 mVp-p
    Voltage tolerance ±2.0%
    Line regulation ±0.5%
    Load regulation ±0.5%
    Maximum external capacitive load 2200 µF
    Set-up / rise time at full load 120 ms / 85 ms
    Typical hold-up time 5 ms at 24 VDC input

    Unless otherwise specified, the electrical measurements use 24 VDC input, rated load and 25°C ambient temperature. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The external capacitive-load limit above applies to this output voltage.

    Use the front Vo Adj. control within the stated adjustment range. Observe the rated current and power limits together with the input-voltage and thermal derating requirements.

    DC Input and Efficiency

    Continuous DC input range 9–36 VDC
    Input-range ratio 4:1
    Normal input used for measurements 24 VDC
    Typical efficiency 91%
    Typical DC input current 3 A at 24 VDC
    Typical input inrush current 20 A at 24 VDC
    Nominal switching frequency 130 kHz

    Protection Functions

    Short-circuit / overload response Constant-current limiting; automatic recovery after the fault is removed
    Overload threshold 105–135% of rated output power
    Overvoltage threshold 28.8–34 V
    Overvoltage recovery Output shutdown; reapply input power to recover
    Reverse-input protection Internal MOSFET; no damage and automatic recovery after the reversed-input fault is removed
    Undervoltage lockout thresholds Power ON ≥9 VDC; power OFF ≤8.5 VDC

    Protection responses do not increase the continuous output rating. Select the DC input version by its specified operating range and observe the derating limits.

    Operating Environment and Load Derating

    Operating ambient range −40 to +85°C, subject to the applicable load-derating curves
    Thermal load limits Vertical mounting. Above 18 VDC input: 100% from −40 to +60°C, 70% at 70°C and 35% at 85°C. At or below 18 VDC input: 85% from −40 to +50°C, 70% at 60°C, 55% at 70°C and 35% at 85°C. Follow the applicable curve between these points.
    Input-voltage load limits The static input curve shows 85% from 9 VDC to below 18 VDC and 100% from 18 to 36 VDC. At the 18 VDC boundary, the thermal curve still specifies the lower-input branch; apply both limits.
    Operating humidity 5–95% RH, non-condensing
    Storage temperature and humidity −40 to +85°C; 5–95% RH, non-condensing
    Temperature coefficient ±0.03%/°C over 0–60°C
    Operating altitude 5000 m
    Vibration Component: 10–500 Hz, 2 G, 10 minutes per cycle and 60 minutes on each X, Y and Z axis; mounting to IEC 60068-2-6

    The curves apply to vertical mounting with free-air convection. Use the most restrictive input-voltage and temperature limits together, and maintain airflow around the converter. Percentages refer to the selected model’s rated output.

    For fanless operation above 2000 m, reduce the allowable ambient temperature by 3.5°C per additional 1000 m, within the specified 5000 m operating-altitude limit.

    Dimensions, Installation and Connections

    Dimensions, W × H × D 52.5 × 90 × 54.5 mm
    DIN-module width 52.5 mm; 3 SU
    Mechanical drawing tolerance ±1 mm unless marked otherwise
    Overall depth shown including the rear projection 58.4 mm
    Enclosure and cooling Plastic housing; fanless free-air convection
    Compatible DIN rails TS35/7.5 or TS35/15
    Front controls and indication Power LED and Vo Adj. output-voltage adjustment
    Terminal tightening torque shown 4.4 lb-in
    Terminals 1 and 2 DC output −Vo
    Terminals 3 and 4 DC output +Vo
    Terminal 5 DC input +Vin
    Terminal 6 DC input −Vin
    Unit mass 216 g; catalogue PACKING reference per unit

    Connect input and output according to the numbered terminal assignments for this model. Mount on an admissible DIN rail and allow adequate space for natural convection and wiring.

    DIN rail dimensions identify the mounting interface. The allocated catalogue pages do not specify a separately orderable MEAN WELL rail, cable or mating-connector kit, or state that such accessories are included.

    Safety, EMC and Reliability

    Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004
    Input-to-output withstand voltage 4 kVDC; reinforced isolation
    Input-to-output insulation resistance Greater than 100 MΩ at 500 VDC, 25°C and 70% RH
    Conducted emissions BS EN/EN 55032, Class A
    Radiated emissions BS EN/EN 55032: Class A with 1 m I/O cables; Class B with 30 cm I/O cables
    EMC immunity references BS EN/EN 55035; BS EN/EN 61000-6-2 (BS EN/EN 50082-2)
    ESD immunity BS EN/EN 61000-4-2: Level 3, 8 kV air and 6 kV contact; criterion A
    Radiated-field immunity BS EN/EN 61000-4-3: Level 3, 10 V/m; criterion A
    EFT / burst immunity BS EN/EN 61000-4-4: Level 3, 2 kV; criterion A
    Surge immunity BS EN/EN 61000-4-5: Level 3, 1 kV line–line; criterion A
    Conducted immunity BS EN/EN 61000-4-6: Level 3, 10 V; criterion A
    Magnetic-field immunity BS EN/EN 61000-4-8: Level 4, 30 A/m; criterion A
    MTBF, Telcordia SR-332 (Bellcore) 3261.6 thousand hours minimum
    MTBF, MIL-HDBK-217F 611.1 thousand hours minimum at 25°C
    Catalogue warranty period 3 years; subject to manufacturer terms

    Catalogue approvals and design references apply to the converter. The completed equipment must be checked again for compliance with the applicable EMC directives and installation requirements.

    MTBF figures are calculated reliability references under the stated methods and conditions; they are not guaranteed service-life values.

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