MEAN WELL DDRH-45 series: DIN Rail DC/DC Converter - DDRH-45-48DR

Description

MEAN WELL DDRH-45-48DR is an isolated DDRH-45 DC/DC converter in the DR configuration for DIN rail mounting. It provides 48 V at 0.938 A with a 45 W rated output from a 150–1500 VDC input. Reinforced 4 kVAC input-to-output isolation, full encapsulation and fanless convection cooling suit auxiliary supplies in photovoltaic, energy-storage, industrial-control and other high-voltage DC-bus equipment.

Product Datasheet

Download MEAN WELL DDRH-45 Datasheet (PDF)

The DDRH-45 section is on PDF pages 17, 18, 19, 20, 21, 22, 23, 24. Refer to the complete mechanical drawings and notes when planning installation.

Model and DC Output

DC output voltage 48 V
Rated output current 0.938 A
Rated output power 45 W
Full model DDRH-45-48DR
Mounting code DR — DIN rail mounting
Voltage accuracy ±2.0%
Ripple and noise 150 mVp-p
Line regulation ±1%
Load regulation ±1% from 10% to full load
Maximum capacitive load 938 µF
Typical switching frequency 28–75.6 kHz
Minimum hold-up time 20 ms at 800 VDC input
Maximum set-up time 2 s over 150–1500 VDC input

Unless stated otherwise, specifications apply at 800 VDC input, rated load and 25°C ambient. Ripple and noise are measured with a 20 MHz bandwidth and a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors.

DC Input and Efficiency

DC input range 150–1500 VDC
Nominal input voltage 800 VDC
Input range ratio 10:1
No-load input current 0.2 mA
Full-load input current 75 mA
Typical efficiency 86%
Cold-start inrush current 150 A maximum at 800 VDC input
Input filter Internal capacitor

Protection Functions

Short-circuit protection Continuous hiccup mode with automatic recovery
Overload threshold 110–300% of rated output power
Overload recovery Hiccup mode; automatic recovery after the fault is removed
Overvoltage protection Hiccup mode; automatic recovery after the fault is removed
Reverse-input polarity protection Internal bridge diode; no damage and automatic recovery after the fault is removed
Undervoltage start-up level 132 VDC
Undervoltage shutdown level 121 VDC

The undervoltage lockout levels describe start-up and shutdown behavior. Normal operation remains specified over the 150–1500 VDC input range.

Environment and Load Derating

Cooling Fanless, free-air convection
Operating temperature −40 to +80°C, subject to load derating
Vertical thermal load limits 100% from −40 to +50°C; 75% at 60°C; 50% at 70°C; 25% at 80°C
Operating humidity 20–90% RH, non-condensing
Storage conditions −40 to +85°C; 10–95% RH, non-condensing
Temperature coefficient Typical ±0.02%/°C over −40 to +50°C
Operating altitude Up to 5000 m
Altitude derating Reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m for this fanless converter
Vibration MIL-STD-810F Table 514.5C-VIII: 15–2000 Hz, 1 hour on each X/Y/Z axis, 3 hours total.

Use the vertical derating curve between the plotted points. Full output is not available throughout the complete ambient-temperature range.

Dimensions, Installation and Connections

Dimensions, L × W × H 135 × 70 × 43.5 mm
Installation form DIN rail mounting
Case material Non-conductive black plastic, UL 94V-0 rated
Encapsulation Fully encapsulated; potting material rated UL 94V-0
Pin material Copper base with matte-tin plating
Unit mass 310 g; catalogue PACKING reference per unit
Admissible DIN rails TS35/7.5 or TS35/15
DIN-rail supply Rail is shown for reference and is not included with the unit
Terminal wire size 12–24 AWG
Recommended terminal torque 5 kgf-cm (4.4 lb-in)
Terminal 1 −Vin
Terminal 2 NC
Terminal 3 +Vin
Terminal 4 +Vout
Terminal 5 −Vout

The DR version has the illustrated rear DIN-rail clip. Use its numbered terminal drawing for wiring; NC is a no-connection terminal.

Required Input Fuse and EMC Components

Required external input fuse 4 A / 1500 VDC
Suggested fuse-and-holder ordering code WJ30-4_WJ30-H
Fuse manufacturer WalterFuse
Fuse part number WJ30-4
Fuse-holder part number WJ30-H
External EMC chokes L1, L2 and L3: three 20 mH common-mode chokes, SQ1515 reference
External EMC capacitors C1 and C2: 0.33 µF / 1500 VDC each
External EMC resistors R1 and R2: 3 MΩ, 1/2 W, voltage rating at least 800 V each

An external input fuse is required. The suggested WalterFuse WJ30-4 fuse and WJ30-H holder can be ordered as WJ30-4_WJ30-H using the catalogue ordering reference. This external assembly is selected separately from the converter; the listed converter mass does not include it.

The suggested circuit on physical PDF page 22 places the fuse in the positive input lead and adds the listed chokes, capacitors and resistors. Conducted and radiated Class A performance is specified with these external components. Follow that circuit for this family and confirm EMC in the completed equipment.

Safety, EMC and Reliability

Input-to-output isolation 4 kVAC, reinforced isolation
Insulation resistance 100 MΩ between input and output, measured at 500 VDC, 25°C and 70% RH
Overvoltage category Category II according to EN62109-1, up to 5000 m altitude
Catalogue safety approvals UL1741; CSA C22.2 No.107.1-16; IEC62109-1 (LVD); EAC TP TC 004
Conducted and radiated emissions BS EN/EN55032 Class A with external components
Immunity standard BS EN/EN55035
ESD, BS EN/EN61000-4-2 8 kV air (Level 3), 4 kV contact (Level 2); criterion A
Radiated susceptibility, BS EN/EN61000-4-3 Level 3, 10 V as listed in the catalogue; criterion A
EFT / bursts, BS EN/EN61000-4-4 Level 2, 0.5 kV; criterion A
Surge, BS EN/EN61000-4-5 Level 4, 2 kV between Vin+ and Vin−; criterion A
Conducted immunity, BS EN/EN61000-4-6 Level 3, 10 V; criterion A
MTBF 316 kh, MIL-HDBK-217F at 25°C
Catalogue warranty 3 years

This converter is a component for integration into final equipment. The finished equipment must be checked again for compliance with EMC directives; component approvals do not establish approval of the complete installation.

Packing References

Catalogue packing quantity 6 pieces per tray; 18 pieces per carton
One tray gross mass 2.03 kg
One carton gross mass 7.1 kg
Catalogue carton dimensions, L × W × H 400 × 320 × 225 mm

The packing quantities and gross masses are logistics references, separate from the per-unit mass above; they do not define the sales quantity of this individual model. The catalogue illustrates antistatic plastic blister packing with antistatic foam.

MEAN WELL DDRH-45 series: DIN Rail DC/DC Converter - DDRH-45-48DR

Product form

MEAN WELL DDRH-45-48DR is an isolated DDRH-45 DC/DC converter in the DR configuration for DIN rail mounting. It provides 48... Read more

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    Description

    MEAN WELL DDRH-45-48DR is an isolated DDRH-45 DC/DC converter in the DR configuration for DIN rail mounting. It provides 48 V at 0.938 A with a 45 W rated output from a 150–1500 VDC input. Reinforced 4 kVAC input-to-output isolation, full encapsulation and fanless convection cooling suit auxiliary supplies in photovoltaic, energy-storage, industrial-control and other high-voltage DC-bus equipment.

    Product Datasheet

    Download MEAN WELL DDRH-45 Datasheet (PDF)

    The DDRH-45 section is on PDF pages 17, 18, 19, 20, 21, 22, 23, 24. Refer to the complete mechanical drawings and notes when planning installation.

    Model and DC Output

    DC output voltage 48 V
    Rated output current 0.938 A
    Rated output power 45 W
    Full model DDRH-45-48DR
    Mounting code DR — DIN rail mounting
    Voltage accuracy ±2.0%
    Ripple and noise 150 mVp-p
    Line regulation ±1%
    Load regulation ±1% from 10% to full load
    Maximum capacitive load 938 µF
    Typical switching frequency 28–75.6 kHz
    Minimum hold-up time 20 ms at 800 VDC input
    Maximum set-up time 2 s over 150–1500 VDC input

    Unless stated otherwise, specifications apply at 800 VDC input, rated load and 25°C ambient. Ripple and noise are measured with a 20 MHz bandwidth and a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors.

    DC Input and Efficiency

    DC input range 150–1500 VDC
    Nominal input voltage 800 VDC
    Input range ratio 10:1
    No-load input current 0.2 mA
    Full-load input current 75 mA
    Typical efficiency 86%
    Cold-start inrush current 150 A maximum at 800 VDC input
    Input filter Internal capacitor

    Protection Functions

    Short-circuit protection Continuous hiccup mode with automatic recovery
    Overload threshold 110–300% of rated output power
    Overload recovery Hiccup mode; automatic recovery after the fault is removed
    Overvoltage protection Hiccup mode; automatic recovery after the fault is removed
    Reverse-input polarity protection Internal bridge diode; no damage and automatic recovery after the fault is removed
    Undervoltage start-up level 132 VDC
    Undervoltage shutdown level 121 VDC

    The undervoltage lockout levels describe start-up and shutdown behavior. Normal operation remains specified over the 150–1500 VDC input range.

    Environment and Load Derating

    Cooling Fanless, free-air convection
    Operating temperature −40 to +80°C, subject to load derating
    Vertical thermal load limits 100% from −40 to +50°C; 75% at 60°C; 50% at 70°C; 25% at 80°C
    Operating humidity 20–90% RH, non-condensing
    Storage conditions −40 to +85°C; 10–95% RH, non-condensing
    Temperature coefficient Typical ±0.02%/°C over −40 to +50°C
    Operating altitude Up to 5000 m
    Altitude derating Reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m for this fanless converter
    Vibration MIL-STD-810F Table 514.5C-VIII: 15–2000 Hz, 1 hour on each X/Y/Z axis, 3 hours total.

    Use the vertical derating curve between the plotted points. Full output is not available throughout the complete ambient-temperature range.

    Dimensions, Installation and Connections

    Dimensions, L × W × H 135 × 70 × 43.5 mm
    Installation form DIN rail mounting
    Case material Non-conductive black plastic, UL 94V-0 rated
    Encapsulation Fully encapsulated; potting material rated UL 94V-0
    Pin material Copper base with matte-tin plating
    Unit mass 310 g; catalogue PACKING reference per unit
    Admissible DIN rails TS35/7.5 or TS35/15
    DIN-rail supply Rail is shown for reference and is not included with the unit
    Terminal wire size 12–24 AWG
    Recommended terminal torque 5 kgf-cm (4.4 lb-in)
    Terminal 1 −Vin
    Terminal 2 NC
    Terminal 3 +Vin
    Terminal 4 +Vout
    Terminal 5 −Vout

    The DR version has the illustrated rear DIN-rail clip. Use its numbered terminal drawing for wiring; NC is a no-connection terminal.

    Required Input Fuse and EMC Components

    Required external input fuse 4 A / 1500 VDC
    Suggested fuse-and-holder ordering code WJ30-4_WJ30-H
    Fuse manufacturer WalterFuse
    Fuse part number WJ30-4
    Fuse-holder part number WJ30-H
    External EMC chokes L1, L2 and L3: three 20 mH common-mode chokes, SQ1515 reference
    External EMC capacitors C1 and C2: 0.33 µF / 1500 VDC each
    External EMC resistors R1 and R2: 3 MΩ, 1/2 W, voltage rating at least 800 V each

    An external input fuse is required. The suggested WalterFuse WJ30-4 fuse and WJ30-H holder can be ordered as WJ30-4_WJ30-H using the catalogue ordering reference. This external assembly is selected separately from the converter; the listed converter mass does not include it.

    The suggested circuit on physical PDF page 22 places the fuse in the positive input lead and adds the listed chokes, capacitors and resistors. Conducted and radiated Class A performance is specified with these external components. Follow that circuit for this family and confirm EMC in the completed equipment.

    Safety, EMC and Reliability

    Input-to-output isolation 4 kVAC, reinforced isolation
    Insulation resistance 100 MΩ between input and output, measured at 500 VDC, 25°C and 70% RH
    Overvoltage category Category II according to EN62109-1, up to 5000 m altitude
    Catalogue safety approvals UL1741; CSA C22.2 No.107.1-16; IEC62109-1 (LVD); EAC TP TC 004
    Conducted and radiated emissions BS EN/EN55032 Class A with external components
    Immunity standard BS EN/EN55035
    ESD, BS EN/EN61000-4-2 8 kV air (Level 3), 4 kV contact (Level 2); criterion A
    Radiated susceptibility, BS EN/EN61000-4-3 Level 3, 10 V as listed in the catalogue; criterion A
    EFT / bursts, BS EN/EN61000-4-4 Level 2, 0.5 kV; criterion A
    Surge, BS EN/EN61000-4-5 Level 4, 2 kV between Vin+ and Vin−; criterion A
    Conducted immunity, BS EN/EN61000-4-6 Level 3, 10 V; criterion A
    MTBF 316 kh, MIL-HDBK-217F at 25°C
    Catalogue warranty 3 years

    This converter is a component for integration into final equipment. The finished equipment must be checked again for compliance with EMC directives; component approvals do not establish approval of the complete installation.

    Packing References

    Catalogue packing quantity 6 pieces per tray; 18 pieces per carton
    One tray gross mass 2.03 kg
    One carton gross mass 7.1 kg
    Catalogue carton dimensions, L × W × H 400 × 320 × 225 mm

    The packing quantities and gross masses are logistics references, separate from the per-unit mass above; they do not define the sales quantity of this individual model. The catalogue illustrates antistatic plastic blister packing with antistatic foam.

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