MEAN WELL DDRH-60 series: DIN Rail DC/DC Converter - DDRH-60-5

Description

The MEAN WELL DDRH-60-5 is a 150–1500 VDC input DIN rail DC/DC converter with a 5 V, 10 A output rated at 50 W. Its 57 mm-wide enclosure uses fanless convection cooling and mounts on TS-35/7.5 or TS-35/15 rail. Adjustable output, 4 kVAC reinforced input-to-output isolation and DC OK relay monitoring support high-voltage DC bus, renewable-energy and industrial-control installations within the specified operating limits.

Product Datasheet

Download MEAN WELL DDRH-60 Datasheet (PDF)

The DDRH-60 section is on PDF pages 25, 26, 27, 28. Refer to the complete mechanical drawings and notes when planning installation.

Model and Output Ratings

Full model DDRH-60-5
Series DDRH-60
Output code 5: 5 VDC nominal output
DC output voltage 5 V
Rated output current 10 A
Rated output power 50 W
Output current range 0–10 A
Output voltage adjustment 5–6 V
Maximum ripple and noise 100 mVp-p
Voltage tolerance ±1.5%
Line regulation ±0.5%
Load regulation ±1.5%
Maximum external capacitive load 6000 µF

The complete model determines the output rating. Use the model-specific voltage, current and power values when selecting the load.

DC Input and Performance

Specified DC input range 150–1500 VDC
Input-range ratio 10:1
Typical efficiency 80% at 200 VDC; 81% at 800 VDC; 76% at 1500 VDC
Maximum cold-start inrush current 120 A at 1500 VDC; 80 A at 800 VDC; 30 A at 150 VDC
Block-diagram switching frequency 65 kHz

Unless otherwise specified, catalogue measurements use 600 VDC input, rated load and 25°C ambient. The efficiency figures are typical values at the stated input voltages.

Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 µF and 47 µF capacitors in parallel. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Protection

Short-circuit protection Included
Overload threshold 105–135% of rated output power
Overload modes Hiccup below 55% of rated output voltage; constant-current limiting within 55–100%; automatic recovery after the fault is removed
Overvoltage threshold 6.6–8.4 V
Overvoltage recovery Hiccup; automatic recovery after the fault is removed
Overtemperature protection Hiccup; automatic recovery after the fault is removed
Input reverse-polarity protection Internal bridge diode; automatic recovery after incorrect polarity is removed
Input undervoltage lockout Protection at 120–130 VDC; release at 130–146.5 VDC

DC OK Monitoring

Maximum relay contact rating 30 V / 1 A, resistive load
Contact closed Converter ON / DC OK
Contact open Converter OFF / DC fail

Use the isolated relay contact within its stated resistive-load rating.

Cooling, Derating and Environment

Cooling and orientation Fanless free-air convection; vertical DIN rail mounting
Working temperature −30 to +80°C, with derating
Working humidity 20–90% RH, non-condensing
Storage temperature and humidity −40 to +80°C; 10–95% RH, non-condensing
Temperature coefficient ±0.03%/°C from 0 to 55°C
Maximum operating altitude 5000 m, subject to derating
Altitude temperature adjustment Reduce permitted ambient temperature by 3.5°C per 1000 m above 2000 m
Component vibration test 10–500 Hz, 3 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis
Mounting-clip vibration reference IEC 60068-2-6
Thermal loading curve 70% at −30°C; 100% from 0 to +55°C; 50% at +65°C; 30% at +80°C. Follow the complete curve between these points.
Input-voltage loading curve 80% at 150 VDC, rising to 100% at 200 VDC; 100% through 1400 VDC, falling to 80% at 1500 VDC

Apply the input-voltage, temperature and altitude limits together. The maximum ambient temperature is not a full-load rating. Refer to the complete curves on PDF page 27 before choosing continuous load.

Dimensions and Installation

Dimensions, W × H × D 57 × 93.5 × 105 mm
Mechanical case DDRH-60; drawing tolerance ±1 mm
Compatible mounting rails TS-35/7.5 or TS-35/15; rail not included
Output adjustment Front-panel +V ADJ control; use the voltage range listed for this model
Installation clearances 40 mm above, 20 mm below and 5 mm on each side for permanent full-load operation; use 15 mm beside an adjacent heat source
Input connections Bottom terminals, front view: −Vin on the left and +Vin on the right
Output and relay connections Top terminals, left to right in the front view: +Vo, +Vo, −Vo, −Vo, DC OK, DC OK
Construction Fully encapsulated

Follow the terminal labels and mechanical drawing on PDF page 28. Keep the convection path clear and use the specified external input fuse.

Required Input Fuse and Matching Parts

External input fuse requirement 4 A / 1500 VDC
Suggested fuse brand WalterFuse
Fuse manufacturer part number WJ30-4
Fuse-holder manufacturer part number WJ30-H
MEAN WELL catalogue order code for fuse + holder WJ30-4_WJ30-H

The catalogue specifies an external input fuse and shows the fuse holder in the +Vin supply line. WJ30-4_WJ30-H is the listed combination ordering code; WJ30-4 and WJ30-H identify its fuse and holder. Arrange these external parts separately; they are not stated as included with this converter.

Isolation and Standards

Input-to-output withstand voltage 4 kVAC; reinforced isolation
Output-to-DC OK withstand voltage 0.5 kVAC
Insulation resistance Input–output: 100 MΩ at 500 VDC, 25°C and 70% RH
Catalogue-listed safety approvals UL 1741; CSA C22.2 No. 107.1-16; IEC 62109-1 (LVD); EAC TP TC 004
Overvoltage category II according to EN 62109-1, up to 5000 m
EMC emission BS EN / EN 55032 (CISPR 32), Class A conducted and radiated emissions
EMC immunity BS EN / EN 55035 and BS EN / EN 61000-6-2; listed tests use performance criterion A

This converter is a component for installation in final equipment. The completed equipment must be checked again for compliance with the applicable EMC requirements.

Mass and Catalogue References

Mass, catalogue PACKING reference per unit 800 g
Catalogue packing 0.8 kg; 16 units / 12.8 kg / 0.84 CUFT
Minimum MTBF 454.5K hours, MIL-HDBK-217F; 1439.7K hours, Telcordia TR/SR-332 (Bellcore); both at 25°C
Catalogue warranty 3 years

Mass is the single-unit reference from the catalogue PACKING field. It is not a measured shipment weight.

MEAN WELL DDRH-60 series: DIN Rail DC/DC Converter - DDRH-60-5

Product form

The MEAN WELL DDRH-60-5 is a 150–1500 VDC input DIN rail DC/DC converter with a 5 V, 10 A output... Read more

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    Description

    The MEAN WELL DDRH-60-5 is a 150–1500 VDC input DIN rail DC/DC converter with a 5 V, 10 A output rated at 50 W. Its 57 mm-wide enclosure uses fanless convection cooling and mounts on TS-35/7.5 or TS-35/15 rail. Adjustable output, 4 kVAC reinforced input-to-output isolation and DC OK relay monitoring support high-voltage DC bus, renewable-energy and industrial-control installations within the specified operating limits.

    Product Datasheet

    Download MEAN WELL DDRH-60 Datasheet (PDF)

    The DDRH-60 section is on PDF pages 25, 26, 27, 28. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Output Ratings

    Full model DDRH-60-5
    Series DDRH-60
    Output code 5: 5 VDC nominal output
    DC output voltage 5 V
    Rated output current 10 A
    Rated output power 50 W
    Output current range 0–10 A
    Output voltage adjustment 5–6 V
    Maximum ripple and noise 100 mVp-p
    Voltage tolerance ±1.5%
    Line regulation ±0.5%
    Load regulation ±1.5%
    Maximum external capacitive load 6000 µF

    The complete model determines the output rating. Use the model-specific voltage, current and power values when selecting the load.

    DC Input and Performance

    Specified DC input range 150–1500 VDC
    Input-range ratio 10:1
    Typical efficiency 80% at 200 VDC; 81% at 800 VDC; 76% at 1500 VDC
    Maximum cold-start inrush current 120 A at 1500 VDC; 80 A at 800 VDC; 30 A at 150 VDC
    Block-diagram switching frequency 65 kHz

    Unless otherwise specified, catalogue measurements use 600 VDC input, rated load and 25°C ambient. The efficiency figures are typical values at the stated input voltages.

    Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 µF and 47 µF capacitors in parallel. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Protection

    Short-circuit protection Included
    Overload threshold 105–135% of rated output power
    Overload modes Hiccup below 55% of rated output voltage; constant-current limiting within 55–100%; automatic recovery after the fault is removed
    Overvoltage threshold 6.6–8.4 V
    Overvoltage recovery Hiccup; automatic recovery after the fault is removed
    Overtemperature protection Hiccup; automatic recovery after the fault is removed
    Input reverse-polarity protection Internal bridge diode; automatic recovery after incorrect polarity is removed
    Input undervoltage lockout Protection at 120–130 VDC; release at 130–146.5 VDC

    DC OK Monitoring

    Maximum relay contact rating 30 V / 1 A, resistive load
    Contact closed Converter ON / DC OK
    Contact open Converter OFF / DC fail

    Use the isolated relay contact within its stated resistive-load rating.

    Cooling, Derating and Environment

    Cooling and orientation Fanless free-air convection; vertical DIN rail mounting
    Working temperature −30 to +80°C, with derating
    Working humidity 20–90% RH, non-condensing
    Storage temperature and humidity −40 to +80°C; 10–95% RH, non-condensing
    Temperature coefficient ±0.03%/°C from 0 to 55°C
    Maximum operating altitude 5000 m, subject to derating
    Altitude temperature adjustment Reduce permitted ambient temperature by 3.5°C per 1000 m above 2000 m
    Component vibration test 10–500 Hz, 3 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis
    Mounting-clip vibration reference IEC 60068-2-6
    Thermal loading curve 70% at −30°C; 100% from 0 to +55°C; 50% at +65°C; 30% at +80°C. Follow the complete curve between these points.
    Input-voltage loading curve 80% at 150 VDC, rising to 100% at 200 VDC; 100% through 1400 VDC, falling to 80% at 1500 VDC

    Apply the input-voltage, temperature and altitude limits together. The maximum ambient temperature is not a full-load rating. Refer to the complete curves on PDF page 27 before choosing continuous load.

    Dimensions and Installation

    Dimensions, W × H × D 57 × 93.5 × 105 mm
    Mechanical case DDRH-60; drawing tolerance ±1 mm
    Compatible mounting rails TS-35/7.5 or TS-35/15; rail not included
    Output adjustment Front-panel +V ADJ control; use the voltage range listed for this model
    Installation clearances 40 mm above, 20 mm below and 5 mm on each side for permanent full-load operation; use 15 mm beside an adjacent heat source
    Input connections Bottom terminals, front view: −Vin on the left and +Vin on the right
    Output and relay connections Top terminals, left to right in the front view: +Vo, +Vo, −Vo, −Vo, DC OK, DC OK
    Construction Fully encapsulated

    Follow the terminal labels and mechanical drawing on PDF page 28. Keep the convection path clear and use the specified external input fuse.

    Required Input Fuse and Matching Parts

    External input fuse requirement 4 A / 1500 VDC
    Suggested fuse brand WalterFuse
    Fuse manufacturer part number WJ30-4
    Fuse-holder manufacturer part number WJ30-H
    MEAN WELL catalogue order code for fuse + holder WJ30-4_WJ30-H

    The catalogue specifies an external input fuse and shows the fuse holder in the +Vin supply line. WJ30-4_WJ30-H is the listed combination ordering code; WJ30-4 and WJ30-H identify its fuse and holder. Arrange these external parts separately; they are not stated as included with this converter.

    Isolation and Standards

    Input-to-output withstand voltage 4 kVAC; reinforced isolation
    Output-to-DC OK withstand voltage 0.5 kVAC
    Insulation resistance Input–output: 100 MΩ at 500 VDC, 25°C and 70% RH
    Catalogue-listed safety approvals UL 1741; CSA C22.2 No. 107.1-16; IEC 62109-1 (LVD); EAC TP TC 004
    Overvoltage category II according to EN 62109-1, up to 5000 m
    EMC emission BS EN / EN 55032 (CISPR 32), Class A conducted and radiated emissions
    EMC immunity BS EN / EN 55035 and BS EN / EN 61000-6-2; listed tests use performance criterion A

    This converter is a component for installation in final equipment. The completed equipment must be checked again for compliance with the applicable EMC requirements.

    Mass and Catalogue References

    Mass, catalogue PACKING reference per unit 800 g
    Catalogue packing 0.8 kg; 16 units / 12.8 kg / 0.84 CUFT
    Minimum MTBF 454.5K hours, MIL-HDBK-217F; 1439.7K hours, Telcordia TR/SR-332 (Bellcore); both at 25°C
    Catalogue warranty 3 years

    Mass is the single-unit reference from the catalogue PACKING field. It is not a measured shipment weight.

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