MEAN WELL DRC-180 series: DIN Rail Power Supply with Battery Charger - DRC-180B

Description

The MEAN WELL DRC-180B is a 27.6 V DIN rail security power supply with a 4.5 A CH1 load output and a 2 A CH2 battery-charging output, sharing a 179.4 W total rating. It provides DC-UPS battery backup, free-air convection cooling and relay-contact AC OK and battery-low alarms.

Product Datasheet

Download MEAN WELL DRC-180 Datasheet (PDF)

The DRC-180 section is on PDF pages 16, 17, 18, 19, 20. Refer to the complete mechanical drawings and notes when planning installation.

Model and Two-Channel Ratings

Full model DRC-180B
Series DRC-180
Voltage code B: 27.6 V output; 24 V nominal battery application
CH1 output voltage 27.6 V
CH1 rated current 4.5 A
CH2 charge voltage 27.6 V
CH2 rated charging current 2 A
Rated total output power 179.4 W
CH1 output current range 0–6.5 A
CH1 voltage adjustment 24–29 V
CH1 maximum ripple and noise 240 mVp-p
CH1 voltage tolerance ±1.0%
CH1 line regulation ±0.5%
CH1 load regulation ±0.5%

CH1 supplies the load and CH2 charges the external battery. The two channels share the 179.4 W total output limit; their current ratings are not separate power allowances. The higher CH1 current-range limit must be used within the combined output-power budget.

The 24 V figure identifies the nominal battery application, while the catalogue specifies 27.6 V at both output channels. Select a battery suitable for the charging voltage and application, and connect it to the dedicated battery terminals.

Input and Electrical Performance

Input voltage range 90–264 VAC; 127–370 VDC
Input frequency 47–63 Hz
Typical efficiency 90%
Typical AC input current 2.5 A at 115 VAC; 1.5 A at 230 VAC
Typical cold-start inrush current 35 A at 115 VAC; 70 A at 230 VAC
Set-up / rise time at full load 2000 / 30 ms at 230 VAC and 115 VAC
Typical hold-up time at full load 20 ms at 230 VAC and 115 VAC
Power factor correction Built-in active PFC
Typical power factor at full load PF ≥ 0.95 at 230 VAC; PF ≥ 0.98 at 115 VAC
Leakage current Less than 2 mA at 240 VAC

Unless otherwise stated, specifications are measured at 230 VAC input, rated load and 25°C ambient. Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated in parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Set-up time is measured at the first cold start. Repeated input on/off switching may increase the set-up time.

Battery Backup and Protection

Short-circuit and overload protection Hiccup mode; automatic recovery after the fault is removed
Overload threshold 105–150% of rated output power
CH1 overvoltage threshold 30.5–37.7 V
Overvoltage recovery Output shutdown; reapply input power to recover
Battery low-voltage cut-off 20 ± 1 V
Battery reverse-polarity protection Fuse protection
Overtemperature protection Output shutdown; reapply input power to recover

With AC mains present, the supply powers the load and charges the battery simultaneously. When AC fails, the battery supplies the load through the backup connection. The battery is external to the power supply.

A battery below the specified cut-off voltage cannot perform AC-reset charging, as stated in the catalogue. Check battery condition before relying on automatic restart after a deeply discharged state. Battery-low signalling occurs before the separate cut-off threshold.

AC OK and Battery-Low Alarms

Alarm interface Relay contacts
Maximum external alarm voltage 30 V
Maximum alarm contact current 1 A
AC OK signal Closed when the supply is on; open when it is off
Battery-low signal Closed below 22 V; open above 22 V
AC OK terminals TB3 pins 1 and 2
Battery-low terminals TB3 pins 3 and 4

Use an external voltage source and resistor for alarm detection, within the 30 V / 1 A limits. The relay contacts are status interfaces, not additional supply outputs. Low or short corresponds to a closed contact; high or open corresponds to an open contact.

The AC OK relay RL1 enters hiccup operation while overload protection is active. Battery-low indication and battery cut-off are separate functions with different voltage thresholds.

Terminal Connections

TB1 input terminal assignment 1: FG; 2: AC/N; 3: AC/L
TB2 load and battery assignment 1: +V; 2: −V; 3: Bat+; 4: Bat−
TB3 alarm assignment 1–2: AC OK; 3–4: Battery Low

Connect the load to +V and −V and the battery to Bat+ and Bat−. The −V and Bat− terminals must not be shorted. Keep the two return circuits distinct as shown in the connection diagram.

The input terminal order differs from the smaller DRC models. Use the case 979G terminal markings when wiring the installation, and connect FG to protective earth.

Cooling and Operating Limits

Cooling Free-air convection
Installation orientation for thermal curve Vertical
Working temperature −20 to +70°C, subject to derating
Ambient-temperature load curve 100% through 45°C; reduce to 50% at 70°C
Input-voltage load curve 80% at 90 VAC; 100% at 100–264 VAC, 60 Hz
Working humidity 20–90% RH, non-condensing
Storage temperature and humidity −20 to +85°C; 10–95% RH, non-condensing
CH1 temperature coefficient ±0.03%/°C, 0–40°C
Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis
Operating altitude / overvoltage category Up to 5000 m / OVC II

Apply the input-voltage and ambient-temperature limits together, including battery-charging demand in the total power budget. Do not operate the unit at its full rating throughout the entire stated temperature range.

Above 2000 m, reduce the allowable ambient temperature by 3.5°C per 1000 m for this fanless unit.

The catalogue assigns overvoltage category II under Dekra BS EN / EN 62368-1 for altitude up to 5000 m; altitude derating still applies.

Safety and EMC

Approved safety standards UL 62368-1; Dekra BS EN / EN 62368-1; EAC TP TC 004; AS/NZS 62368.1
Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
Conducted and radiated emissions BS EN / EN 55032 (CISPR 32), Class B
EMC immunity framework BS EN / EN 55024
ESD immunity 8 kV air, level 3; 4 kV contact, level 2; criterion A
Radiated immunity BS EN / EN 61000-4-3: 3 V/m, level 2; criterion A
EFT / burst immunity BS EN / EN 61000-4-4: 1 kV, level 2; criterion A
Surge immunity BS EN / EN 61000-4-5: 1 kV line–line / 2 kV line–earth, level 3; criterion A
Conducted immunity BS EN / EN 61000-4-6: 3 V, level 2; criterion A
Magnetic-field immunity BS EN / EN 61000-4-8: 1 A/m, level 1; criterion A
Voltage dips and interruptions BS EN / EN 61000-4-11: >95% dip for 0.5 period; 30% dip for 25 periods; >95% interruption for 250 periods

The power supply is a component for installation in final equipment. Check the completed installation against the applicable EMC and safety requirements.

Mechanical Installation and Supply Scope

Catalogue dimensions, W × H × D 63 × 125.2 × 115 mm
Drawing case number 979G
Drawing dimensional tolerance ±1 mm
Supported DIN rails TS35/7.5 or TS35/15
Mass, catalogue PACKING reference per unit 710 g
Catalogue packing 0.71 kg; 12 units / 10.5 kg / 1.02 CUFT
Minimum MTBF, Telcordia / MIL-HDBK-217F 1536.3K / 245.6K hours
Warranty 3 years

The DIN rail shown in the installation drawing is a reference and is not included with the unit. Follow the corresponding case drawing and installation instructions for mounting and access to the terminals and +V ADJ control.

The front-panel DC OK LED indicates power-on status. MTBF values refer to Telcordia SR-332 (Bellcore) and MIL-HDBK-217F at 25°C, respectively.

MEAN WELL DRC-180 series: DIN Rail Power Supply with Battery Charger - DRC-180B

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The MEAN WELL DRC-180B is a 27.6 V DIN rail security power supply with a 4.5 A CH1 load output... Read more

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    Description

    The MEAN WELL DRC-180B is a 27.6 V DIN rail security power supply with a 4.5 A CH1 load output and a 2 A CH2 battery-charging output, sharing a 179.4 W total rating. It provides DC-UPS battery backup, free-air convection cooling and relay-contact AC OK and battery-low alarms.

    Product Datasheet

    Download MEAN WELL DRC-180 Datasheet (PDF)

    The DRC-180 section is on PDF pages 16, 17, 18, 19, 20. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Two-Channel Ratings

    Full model DRC-180B
    Series DRC-180
    Voltage code B: 27.6 V output; 24 V nominal battery application
    CH1 output voltage 27.6 V
    CH1 rated current 4.5 A
    CH2 charge voltage 27.6 V
    CH2 rated charging current 2 A
    Rated total output power 179.4 W
    CH1 output current range 0–6.5 A
    CH1 voltage adjustment 24–29 V
    CH1 maximum ripple and noise 240 mVp-p
    CH1 voltage tolerance ±1.0%
    CH1 line regulation ±0.5%
    CH1 load regulation ±0.5%

    CH1 supplies the load and CH2 charges the external battery. The two channels share the 179.4 W total output limit; their current ratings are not separate power allowances. The higher CH1 current-range limit must be used within the combined output-power budget.

    The 24 V figure identifies the nominal battery application, while the catalogue specifies 27.6 V at both output channels. Select a battery suitable for the charging voltage and application, and connect it to the dedicated battery terminals.

    Input and Electrical Performance

    Input voltage range 90–264 VAC; 127–370 VDC
    Input frequency 47–63 Hz
    Typical efficiency 90%
    Typical AC input current 2.5 A at 115 VAC; 1.5 A at 230 VAC
    Typical cold-start inrush current 35 A at 115 VAC; 70 A at 230 VAC
    Set-up / rise time at full load 2000 / 30 ms at 230 VAC and 115 VAC
    Typical hold-up time at full load 20 ms at 230 VAC and 115 VAC
    Power factor correction Built-in active PFC
    Typical power factor at full load PF ≥ 0.95 at 230 VAC; PF ≥ 0.98 at 115 VAC
    Leakage current Less than 2 mA at 240 VAC

    Unless otherwise stated, specifications are measured at 230 VAC input, rated load and 25°C ambient. Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated in parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Set-up time is measured at the first cold start. Repeated input on/off switching may increase the set-up time.

    Battery Backup and Protection

    Short-circuit and overload protection Hiccup mode; automatic recovery after the fault is removed
    Overload threshold 105–150% of rated output power
    CH1 overvoltage threshold 30.5–37.7 V
    Overvoltage recovery Output shutdown; reapply input power to recover
    Battery low-voltage cut-off 20 ± 1 V
    Battery reverse-polarity protection Fuse protection
    Overtemperature protection Output shutdown; reapply input power to recover

    With AC mains present, the supply powers the load and charges the battery simultaneously. When AC fails, the battery supplies the load through the backup connection. The battery is external to the power supply.

    A battery below the specified cut-off voltage cannot perform AC-reset charging, as stated in the catalogue. Check battery condition before relying on automatic restart after a deeply discharged state. Battery-low signalling occurs before the separate cut-off threshold.

    AC OK and Battery-Low Alarms

    Alarm interface Relay contacts
    Maximum external alarm voltage 30 V
    Maximum alarm contact current 1 A
    AC OK signal Closed when the supply is on; open when it is off
    Battery-low signal Closed below 22 V; open above 22 V
    AC OK terminals TB3 pins 1 and 2
    Battery-low terminals TB3 pins 3 and 4

    Use an external voltage source and resistor for alarm detection, within the 30 V / 1 A limits. The relay contacts are status interfaces, not additional supply outputs. Low or short corresponds to a closed contact; high or open corresponds to an open contact.

    The AC OK relay RL1 enters hiccup operation while overload protection is active. Battery-low indication and battery cut-off are separate functions with different voltage thresholds.

    Terminal Connections

    TB1 input terminal assignment 1: FG; 2: AC/N; 3: AC/L
    TB2 load and battery assignment 1: +V; 2: −V; 3: Bat+; 4: Bat−
    TB3 alarm assignment 1–2: AC OK; 3–4: Battery Low

    Connect the load to +V and −V and the battery to Bat+ and Bat−. The −V and Bat− terminals must not be shorted. Keep the two return circuits distinct as shown in the connection diagram.

    The input terminal order differs from the smaller DRC models. Use the case 979G terminal markings when wiring the installation, and connect FG to protective earth.

    Cooling and Operating Limits

    Cooling Free-air convection
    Installation orientation for thermal curve Vertical
    Working temperature −20 to +70°C, subject to derating
    Ambient-temperature load curve 100% through 45°C; reduce to 50% at 70°C
    Input-voltage load curve 80% at 90 VAC; 100% at 100–264 VAC, 60 Hz
    Working humidity 20–90% RH, non-condensing
    Storage temperature and humidity −20 to +85°C; 10–95% RH, non-condensing
    CH1 temperature coefficient ±0.03%/°C, 0–40°C
    Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis
    Operating altitude / overvoltage category Up to 5000 m / OVC II

    Apply the input-voltage and ambient-temperature limits together, including battery-charging demand in the total power budget. Do not operate the unit at its full rating throughout the entire stated temperature range.

    Above 2000 m, reduce the allowable ambient temperature by 3.5°C per 1000 m for this fanless unit.

    The catalogue assigns overvoltage category II under Dekra BS EN / EN 62368-1 for altitude up to 5000 m; altitude derating still applies.

    Safety and EMC

    Approved safety standards UL 62368-1; Dekra BS EN / EN 62368-1; EAC TP TC 004; AS/NZS 62368.1
    Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
    Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
    Conducted and radiated emissions BS EN / EN 55032 (CISPR 32), Class B
    EMC immunity framework BS EN / EN 55024
    ESD immunity 8 kV air, level 3; 4 kV contact, level 2; criterion A
    Radiated immunity BS EN / EN 61000-4-3: 3 V/m, level 2; criterion A
    EFT / burst immunity BS EN / EN 61000-4-4: 1 kV, level 2; criterion A
    Surge immunity BS EN / EN 61000-4-5: 1 kV line–line / 2 kV line–earth, level 3; criterion A
    Conducted immunity BS EN / EN 61000-4-6: 3 V, level 2; criterion A
    Magnetic-field immunity BS EN / EN 61000-4-8: 1 A/m, level 1; criterion A
    Voltage dips and interruptions BS EN / EN 61000-4-11: >95% dip for 0.5 period; 30% dip for 25 periods; >95% interruption for 250 periods

    The power supply is a component for installation in final equipment. Check the completed installation against the applicable EMC and safety requirements.

    Mechanical Installation and Supply Scope

    Catalogue dimensions, W × H × D 63 × 125.2 × 115 mm
    Drawing case number 979G
    Drawing dimensional tolerance ±1 mm
    Supported DIN rails TS35/7.5 or TS35/15
    Mass, catalogue PACKING reference per unit 710 g
    Catalogue packing 0.71 kg; 12 units / 10.5 kg / 1.02 CUFT
    Minimum MTBF, Telcordia / MIL-HDBK-217F 1536.3K / 245.6K hours
    Warranty 3 years

    The DIN rail shown in the installation drawing is a reference and is not included with the unit. Follow the corresponding case drawing and installation instructions for mounting and access to the terminals and +V ADJ control.

    The front-panel DC OK LED indicates power-on status. MTBF values refer to Telcordia SR-332 (Bellcore) and MIL-HDBK-217F at 25°C, respectively.

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