MEAN WELL DRC-60 series: DIN Rail Power Supply with Battery Charger - DRC-60A

Description

The MEAN WELL DRC-60A is a 13.8 V DIN rail security power supply with a 2.8 A CH1 load output and a 1.5 A CH2 battery-charging output, sharing a 59.34 W total rating. It provides DC-UPS battery backup, free-air convection cooling and relay-contact AC OK and battery-low alarms.

Product Datasheet

Download MEAN WELL DRC-60 Datasheet (PDF)

The DRC-60 section is on PDF pages 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation.

Model and Two-Channel Ratings

Full model DRC-60A
Series DRC-60
Voltage code A: 13.8 V output; 12 V nominal battery application
CH1 output voltage 13.8 V
CH1 rated current 2.8 A
CH2 charge voltage 13.8 V
CH2 rated charging current 1.5 A
Rated total output power 59.34 W
CH1 output current range 0–4.3 A
CH1 voltage adjustment 12–15 V
CH1 maximum ripple and noise 120 mVp-p
CH1 voltage tolerance ±1.0%
CH1 line regulation ±0.5%
CH1 load regulation ±0.5%

CH1 supplies the load and CH2 charges the external battery. The two channels share the 59.34 W total output limit; their current ratings are not separate power allowances. The higher CH1 current-range limit must be used within the combined output-power budget.

The 12 V figure identifies the nominal battery application, while the catalogue specifies 13.8 V at both output channels. Select a battery suitable for the charging voltage and application, and connect it to the dedicated battery terminals.

Input and Electrical Performance

Input voltage range 90–264 VAC; 127–370 VDC
Input frequency 47–63 Hz
Typical efficiency 86%
Typical AC input current 1.3 A at 115 VAC; 0.8 A at 230 VAC
Typical cold-start inrush current 30 A at 115 VAC; 60 A at 230 VAC
Set-up / rise time at full load 400 / 50 ms at 230 VAC; 800 / 50 ms at 115 VAC
Typical hold-up time at full load 50 ms at 230 VAC; 10 ms at 115 VAC

Unless otherwise stated, specifications are measured at 230 VAC input, rated load and 25°C ambient. Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated in parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Set-up time is measured at the first cold start. Repeated input on/off switching may increase the set-up time.

Battery Backup and Protection

Short-circuit and overload protection Hiccup mode; automatic recovery after the fault is removed
Overload threshold 105–150% of rated output power
CH1 overvoltage threshold 14.49–18.63 V
Overvoltage recovery Output shutdown; reapply input power to recover
Battery low-voltage cut-off 10 ± 0.5 V
Battery reverse-polarity protection Fuse protection

With AC mains present, the supply powers the load and charges the battery simultaneously. When AC fails, the battery supplies the load through the backup connection. The battery is external to the power supply.

A battery below the specified cut-off voltage cannot perform AC-reset charging, as stated in the catalogue. Check battery condition before relying on automatic restart after a deeply discharged state. Battery-low signalling occurs before the separate cut-off threshold.

AC OK and Battery-Low Alarms

Alarm interface Relay contacts
Maximum external alarm voltage 30 V
Maximum alarm contact current 1 A
AC OK signal Closed when the supply is on; open when it is off
Battery-low signal Closed below 11 V; open above 11 V
AC OK terminals TB2 pins 5 and 6
Battery-low terminals TB2 pins 7 and 8

Use an external voltage source and resistor for alarm detection, within the 30 V / 1 A limits. The relay contacts are status interfaces, not additional supply outputs. Low or short corresponds to a closed contact; high or open corresponds to an open contact.

The AC OK relay RL1 enters hiccup operation while overload protection is active. Battery-low indication and battery cut-off are separate functions with different voltage thresholds.

Terminal Connections

TB1 input terminal assignment 1: AC/L or DC+; 2: AC/N or DC−; 3: FG
TB2 load and battery assignment 1: −V; 2: +V; 3: Bat+; 4: Bat−
TB2 alarm assignment 5–6: AC OK; 7–8: Battery Low
Output-terminal drawing pitch 3.81 mm
Input-terminal drawing pitch 7.5 mm

For DC input, connect positive to AC/L and negative to AC/N. Connect the load to +V / −V and the external battery to Bat+ / Bat−, following the indicated polarities. FG is the protective-earth connection.

Use the terminal numbers in the mechanical drawing for this model; load, battery and alarm terminals have different functions.

Cooling and Operating Limits

Cooling Free-air convection
Installation orientation for thermal curve Vertical
Working temperature −30 to +70°C, subject to derating
Ambient-temperature load curve 100% through 50°C; reduce to 60% at 70°C
Input-voltage load curve 90% at 90 VAC; 100% at 100–264 VAC, 60 Hz
Working humidity 20–90% RH, non-condensing
Storage temperature and humidity −40 to +85°C; 10–95% RH
CH1 temperature coefficient ±0.03%/°C, 0–50°C
Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis

Apply the input-voltage and ambient-temperature limits together, including battery-charging demand in the total power budget. Do not operate the unit at its full rating throughout the entire stated temperature range.

Above 2000 m, reduce the allowable ambient temperature by 3.5°C per 1000 m for this fanless unit.

The −30 to −20°C portion of the thermal curve is specified for 230 VAC input only. For permanent full-power operation, the recommended clearances are 40 mm above, 20 mm below and 5 mm on either side; increase the clearance to an adjacent heat source to 15 mm.

Safety and EMC

Approved safety standards UL 62368-1; TUV BS EN / EN 62368-1; EAC TP TC 004; AS/NZS 60950.1
Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
EMC emission BS EN / EN 55032 (CISPR 32), Class B; BS EN / EN 61000-3-2 and -3-3; EAC TP TC 020
EMC immunity BS EN / EN 61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN / EN 55035 and 61204-3, light-industry level; EAC TP TC 020
Limited-power-source feature LPS

The power supply is a component for installation in final equipment. Check the completed installation against the applicable EMC and safety requirements.

Mechanical Installation and Supply Scope

Catalogue dimensions, W × H × D 40 × 90 × 100 mm
Drawing case number 962A
Drawing dimensional tolerance ±1 mm
Supported DIN rails TS35/7.5 or TS35/15
Mass, catalogue PACKING reference per unit 300 g
Catalogue packing 0.3 kg; 42 units / 13.6 kg / 0.82 CUFT
Minimum MTBF, Telcordia / MIL-HDBK-217F 1854.1K / 504.1K hours
Warranty 3 years

The DIN rail shown in the installation drawing is a reference and is not included with the unit. Follow the corresponding case drawing and installation instructions for mounting and access to the terminals and +V ADJ control.

The front-panel DC OK LED indicates power-on status. MTBF values refer to Telcordia SR-332 (Bellcore) and MIL-HDBK-217F at 25°C, respectively.

The catalogue specifies a 100% full-load burn-in test.

MEAN WELL DRC-60 series: DIN Rail Power Supply with Battery Charger - DRC-60A

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The MEAN WELL DRC-60A is a 13.8 V DIN rail security power supply with a 2.8 A CH1 load output... Read more

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    Description

    The MEAN WELL DRC-60A is a 13.8 V DIN rail security power supply with a 2.8 A CH1 load output and a 1.5 A CH2 battery-charging output, sharing a 59.34 W total rating. It provides DC-UPS battery backup, free-air convection cooling and relay-contact AC OK and battery-low alarms.

    Product Datasheet

    Download MEAN WELL DRC-60 Datasheet (PDF)

    The DRC-60 section is on PDF pages 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Two-Channel Ratings

    Full model DRC-60A
    Series DRC-60
    Voltage code A: 13.8 V output; 12 V nominal battery application
    CH1 output voltage 13.8 V
    CH1 rated current 2.8 A
    CH2 charge voltage 13.8 V
    CH2 rated charging current 1.5 A
    Rated total output power 59.34 W
    CH1 output current range 0–4.3 A
    CH1 voltage adjustment 12–15 V
    CH1 maximum ripple and noise 120 mVp-p
    CH1 voltage tolerance ±1.0%
    CH1 line regulation ±0.5%
    CH1 load regulation ±0.5%

    CH1 supplies the load and CH2 charges the external battery. The two channels share the 59.34 W total output limit; their current ratings are not separate power allowances. The higher CH1 current-range limit must be used within the combined output-power budget.

    The 12 V figure identifies the nominal battery application, while the catalogue specifies 13.8 V at both output channels. Select a battery suitable for the charging voltage and application, and connect it to the dedicated battery terminals.

    Input and Electrical Performance

    Input voltage range 90–264 VAC; 127–370 VDC
    Input frequency 47–63 Hz
    Typical efficiency 86%
    Typical AC input current 1.3 A at 115 VAC; 0.8 A at 230 VAC
    Typical cold-start inrush current 30 A at 115 VAC; 60 A at 230 VAC
    Set-up / rise time at full load 400 / 50 ms at 230 VAC; 800 / 50 ms at 115 VAC
    Typical hold-up time at full load 50 ms at 230 VAC; 10 ms at 115 VAC

    Unless otherwise stated, specifications are measured at 230 VAC input, rated load and 25°C ambient. Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated in parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Set-up time is measured at the first cold start. Repeated input on/off switching may increase the set-up time.

    Battery Backup and Protection

    Short-circuit and overload protection Hiccup mode; automatic recovery after the fault is removed
    Overload threshold 105–150% of rated output power
    CH1 overvoltage threshold 14.49–18.63 V
    Overvoltage recovery Output shutdown; reapply input power to recover
    Battery low-voltage cut-off 10 ± 0.5 V
    Battery reverse-polarity protection Fuse protection

    With AC mains present, the supply powers the load and charges the battery simultaneously. When AC fails, the battery supplies the load through the backup connection. The battery is external to the power supply.

    A battery below the specified cut-off voltage cannot perform AC-reset charging, as stated in the catalogue. Check battery condition before relying on automatic restart after a deeply discharged state. Battery-low signalling occurs before the separate cut-off threshold.

    AC OK and Battery-Low Alarms

    Alarm interface Relay contacts
    Maximum external alarm voltage 30 V
    Maximum alarm contact current 1 A
    AC OK signal Closed when the supply is on; open when it is off
    Battery-low signal Closed below 11 V; open above 11 V
    AC OK terminals TB2 pins 5 and 6
    Battery-low terminals TB2 pins 7 and 8

    Use an external voltage source and resistor for alarm detection, within the 30 V / 1 A limits. The relay contacts are status interfaces, not additional supply outputs. Low or short corresponds to a closed contact; high or open corresponds to an open contact.

    The AC OK relay RL1 enters hiccup operation while overload protection is active. Battery-low indication and battery cut-off are separate functions with different voltage thresholds.

    Terminal Connections

    TB1 input terminal assignment 1: AC/L or DC+; 2: AC/N or DC−; 3: FG
    TB2 load and battery assignment 1: −V; 2: +V; 3: Bat+; 4: Bat−
    TB2 alarm assignment 5–6: AC OK; 7–8: Battery Low
    Output-terminal drawing pitch 3.81 mm
    Input-terminal drawing pitch 7.5 mm

    For DC input, connect positive to AC/L and negative to AC/N. Connect the load to +V / −V and the external battery to Bat+ / Bat−, following the indicated polarities. FG is the protective-earth connection.

    Use the terminal numbers in the mechanical drawing for this model; load, battery and alarm terminals have different functions.

    Cooling and Operating Limits

    Cooling Free-air convection
    Installation orientation for thermal curve Vertical
    Working temperature −30 to +70°C, subject to derating
    Ambient-temperature load curve 100% through 50°C; reduce to 60% at 70°C
    Input-voltage load curve 90% at 90 VAC; 100% at 100–264 VAC, 60 Hz
    Working humidity 20–90% RH, non-condensing
    Storage temperature and humidity −40 to +85°C; 10–95% RH
    CH1 temperature coefficient ±0.03%/°C, 0–50°C
    Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis

    Apply the input-voltage and ambient-temperature limits together, including battery-charging demand in the total power budget. Do not operate the unit at its full rating throughout the entire stated temperature range.

    Above 2000 m, reduce the allowable ambient temperature by 3.5°C per 1000 m for this fanless unit.

    The −30 to −20°C portion of the thermal curve is specified for 230 VAC input only. For permanent full-power operation, the recommended clearances are 40 mm above, 20 mm below and 5 mm on either side; increase the clearance to an adjacent heat source to 15 mm.

    Safety and EMC

    Approved safety standards UL 62368-1; TUV BS EN / EN 62368-1; EAC TP TC 004; AS/NZS 60950.1
    Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
    Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
    EMC emission BS EN / EN 55032 (CISPR 32), Class B; BS EN / EN 61000-3-2 and -3-3; EAC TP TC 020
    EMC immunity BS EN / EN 61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN / EN 55035 and 61204-3, light-industry level; EAC TP TC 020
    Limited-power-source feature LPS

    The power supply is a component for installation in final equipment. Check the completed installation against the applicable EMC and safety requirements.

    Mechanical Installation and Supply Scope

    Catalogue dimensions, W × H × D 40 × 90 × 100 mm
    Drawing case number 962A
    Drawing dimensional tolerance ±1 mm
    Supported DIN rails TS35/7.5 or TS35/15
    Mass, catalogue PACKING reference per unit 300 g
    Catalogue packing 0.3 kg; 42 units / 13.6 kg / 0.82 CUFT
    Minimum MTBF, Telcordia / MIL-HDBK-217F 1854.1K / 504.1K hours
    Warranty 3 years

    The DIN rail shown in the installation drawing is a reference and is not included with the unit. Follow the corresponding case drawing and installation instructions for mounting and access to the terminals and +V ADJ control.

    The front-panel DC OK LED indicates power-on status. MTBF values refer to Telcordia SR-332 (Bellcore) and MIL-HDBK-217F at 25°C, respectively.

    The catalogue specifies a 100% full-load burn-in test.

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