MEAN WELL HBG-100 series: constant-current LED driver - HBG-100-48-DA

Description

HBG-100-48-DA circular LED driver

MEAN WELL HBG-100-48-DA is a circular AC/DC constant-current LED driver for LED high-bay, low-bay, stage and spotlight luminaires. It supplies 2 A over a 28.8–48 V constant-current window, with a catalog rated output of 96 W and maximum open-circuit voltage of 49 V. DALI control. Match the LED load to the current, voltage window and power limit, and observe input and temperature derating.

Download MEAN WELL HBG-100 Datasheet (PDF)

Catalog pages 7–15; series revision 2024-10-11.

Download MEAN WELL LED Installation Manual

Model and output

Parameter Model-specific information
Complete model HBG-100-48-DA
Output architecture Constant current (CC); direct LED drive.
Rated output current 2 A
Rated output power 96 W. Observe this power limit together with the current and voltage limits.
Constant-current voltage window 28.8–48 V. The LED string configuration determines the operating voltage in this region.
Open-circuit voltage 49 V maximum.
Version and function DALI control; DA suffix; IP67.
Current ripple 5% maximum at rated current.
Current tolerance ±5.0%.
DALI interface Primary-side DALI interface across DA+ and DA−; 16 groups and 64 addresses. The first dimming step is fixed at 8% of output.
DALI standards IEC 62386-101, IEC 62386-102 and IEC 62386-207. This DA version is specified as DALI.

Input and electrical performance

Parameter Model-specific information
Input voltage and frequency 90–305 VAC or 127–431 VDC; AC frequency 47–63 Hz. Apply the input-load limits below.
Power factor Active PFC; >0.96 / >0.96 / >0.94 at 115 / 230 / 277 VAC respectively, at full load.
Total harmonic distortion Less than 20% at load ≥60% at 115 VAC, ≥60% at 230 VAC, and ≥75% at 277 VAC.
Efficiency The model-column reference is 91% typical; the DA version is specified as 1% less efficient than that table reference.
AC input current 1.1 / 0.5 / 0.45 A typical at 115 / 230 / 277 VAC respectively.
Inrush current Cold start: 60 A typical at 230 VAC; pulse width 550 µs measured at 50% of peak, per NEMA 410.
Circuit-breaker loading Catalog maximum number on a 16 A breaker at 230 VAC: 4 units on type B / 8 on type C. Apply the actual installation and breaker conditions.
Leakage current Less than 0.75 mA at 277 VAC.
Setup and rise time 500 ms at 230 VAC; 2000 ms at 115 VAC. Setup time is measured at cold first start; switching the driver on/off may increase it.

Protection

Parameter Model-specific information
Overcurrent protection 95–108%; constant-current limiting.
Short-circuit protection The LED driving graph shows a low-voltage hiccup-protection region; the specification table does not provide a separate short-circuit recovery sequence.
Overvoltage protection 54–63 V; shuts down the output; re-power on to recover.
Overtemperature protection Shuts down the output; re-power on to recover.

Thermal and environmental limits

Parameter Model-specific information
Cooling and case temperature Fanless free-air convection; operating case temperature −40°C to +85°C; maximum case temperature +85°C. These are case-temperature limits, not unconditional ambient full-load ratings.
Temperature/load conditions Horizontal installation: 100% load through +60°C ambient; the graph ends at +60°C with no higher-temperature extension. The case-temperature graph permits 100% through +85°C and ends there. The shaded −40°C to −25°C region is for 230 VAC input only.
Input/load derating At 60 Hz: 90 VAC permits 80% load, rising to 100% at 100 VAC and remaining at 100% through 305 VAC.
Lifetime conditions Catalog typical life expectancy exceeds 50,000 hours when the designated tc/TMP point is about 75°C or lower. The illustrated lifetime is about 50,000 h at 75°C and falls further as case temperature rises. Graph estimates are not an extension of the operating-temperature ratings.
Temperature coefficient ±0.03%/°C from 0°C to +50°C.
Humidity and storage Working: 20–95% RH, non-condensing. Storage: −40°C to +80°C, 10–95% RH.
Altitude derating Above 2000 m, reduce allowable ambient temperature by 3.5°C per additional 1000 m for this fanless driver.
Vibration 10–500 Hz, 5 G; 12 minutes per cycle, 72 minutes along each X, Y and Z axis.
MTBF reference 2433.4 K hours minimum, Telcordia SR-332; 299.3 K hours minimum, MIL-HDBK-217F at 25°C. MTBF is distinct from service lifetime.

Mechanical details and connections

Parameter Model-specific information
Construction and ingress protection Circular metal housing with Class I design; IP67 for this function version. Observe the installation and waterproofing conditions.
Dimensions Ø130 × 66.5 mm (diameter × height); case 217; mechanical drawing tolerance ±1 mm.
Mounting Four Ø6 mm mounting holes, with 113 mm opposing-hole spans; central thread designated M10 × P1.5–18h in the drawing.
Input cable SJTW 18 AWG × 3 conductors; brown AC/L, blue AC/N and green/yellow FG; 300 ±20 mm. Connect the protective earth for the Class I metal housing.
Output cable SJTW 18 AWG × 2 conductors; 200 ±20 mm; red +V and black −V.
Control cable UL2517 22 AWG × 2 conductors; 300 ±20 mm. Purple DA+; pink DA−. Use the specific DALI interface wiring.
Temperature measuring points Measure at the tc point identified in the relevant version drawing. The mechanical drawing also defines the ambient Ta measurement position 150 mm away at 45°.
Mechanical safety Inspect the driver for cracks if the package is damaged. Do not drop or bump it. Fit every screw, including the suspension screw, with a spring washer and tighten securely. The complete luminaire, including this driver, must weigh 10 kg or less. Protect the luminaire against shock during packaging and transportation.
Unit reference mass 1180 g, converted from the catalog PACKING per-unit reference (1.18 kg); not an individually measured net or shipment weight.

Safety, testing and integration

Parameter Model-specific information
Safety and certification scope UL 8750 Type HL; CSA C22.2 No. 250.13-12; ENEC BS EN/EN 61347-1 and BS EN/EN 61347-2-13 independent; BS EN/EN 62384; GB 19510.1 and GB 19510.14; EAC TP TC 004. CCC is optional in the catalog; confirm the supplied certification configuration when required.
SELV marking SELV is marked on this series cover; the finished luminaire must still meet its applicable safety requirements.
Dielectric withstand Input–output: 3.75 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC.
Insulation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH.
EMC emissions BS EN/EN 55015; BS EN/EN 61000-3-2 Class C at load ≥60%; BS EN/EN 61000-3-3; GB/T 17743; GB 17625.1; EAC TP TC 020.
EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN 61547; light industry level; line–earth surge 4 kV and line–line surge 2 kV; EAC TP TC 020.
Specification test conditions Unless a parameter states otherwise: 230 VAC input, rated current and 25°C ambient. PF, THD and efficiency plots use Tcase 75°C; the THD and efficiency example is the 48 V model.
Type HL application Catalog Type HL designation is for the stated Class I, Division 2 hazardous-location application; it is distinct from the electrical Class I construction.
System integration This driver is a component used with final equipment. Re-qualify EMC on the complete installed system; the driver specifications do not replace final-luminaire compliance.
Catalog warranty statement The manufacturer catalog states a 5-year warranty, subject to MEAN WELL’s warranty statement and conditions.

Installation requirements

Parameter Model-specific information
Installation safety Disconnect the mains supply and prevent accidental reconnection before installation or maintenance. Have faults examined by a qualified technician; do not open the power-supply case yourself.
Ventilation and mounting Keep ventilation clear and do not stack objects on the unit. Keep 10–15 cm clearance when the adjacent device is a heat source. Follow this model’s mounting, ambient-temperature and output-derating requirements.
System wiring and protection Use approved primary and secondary wiring rated for at least the applicable unit current. Provide suitable system-level insulation and an enclosure around single-insulated wiring; verify EMC again in the completed system.
Environmental and load limits Do not immerse the unit or install it near fire or above its specified ambient limit. Keep output current and power within the model’s rated operating envelope. If a fitted external flexible cable is damaged, replacement is limited to the manufacturer, its service agent or a similarly qualified person.
Connection seals and support If waterproof connectors are fitted, secure their connections to prevent water entry. Verify the mounting structure and luminaire strength; use safety cables for bay-light applications.
Protective-earth installation Connect the fitted FG/PE conductor or connector terminal to protective earth according to this exact model’s wiring diagram.
Digital control interface Use the primary-side DALI interface shown for this DA model. Do not connect an analog 0–10 V or PWM controller as if these were DIM terminals.
Control-circuit installation The catalog control conductors are 22 AWG, smaller than 18 AWG. The installation manual requires connection only to a SELV controller or network for such standalone dimming conductors; contact MEAN WELL before using FELV control. Verify compatibility with this exact analog or digital interface.

MEAN WELL HBG-100 series: constant-current LED driver - HBG-100-48-DA

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HBG-100-48-DA circular LED driver MEAN WELL HBG-100-48-DA is a circular AC/DC constant-current LED driver for LED high-bay, low-bay, stage and... Read more

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    Description

    HBG-100-48-DA circular LED driver

    MEAN WELL HBG-100-48-DA is a circular AC/DC constant-current LED driver for LED high-bay, low-bay, stage and spotlight luminaires. It supplies 2 A over a 28.8–48 V constant-current window, with a catalog rated output of 96 W and maximum open-circuit voltage of 49 V. DALI control. Match the LED load to the current, voltage window and power limit, and observe input and temperature derating.

    Download MEAN WELL HBG-100 Datasheet (PDF)

    Catalog pages 7–15; series revision 2024-10-11.

    Download MEAN WELL LED Installation Manual

    Model and output

    Parameter Model-specific information
    Complete model HBG-100-48-DA
    Output architecture Constant current (CC); direct LED drive.
    Rated output current 2 A
    Rated output power 96 W. Observe this power limit together with the current and voltage limits.
    Constant-current voltage window 28.8–48 V. The LED string configuration determines the operating voltage in this region.
    Open-circuit voltage 49 V maximum.
    Version and function DALI control; DA suffix; IP67.
    Current ripple 5% maximum at rated current.
    Current tolerance ±5.0%.
    DALI interface Primary-side DALI interface across DA+ and DA−; 16 groups and 64 addresses. The first dimming step is fixed at 8% of output.
    DALI standards IEC 62386-101, IEC 62386-102 and IEC 62386-207. This DA version is specified as DALI.

    Input and electrical performance

    Parameter Model-specific information
    Input voltage and frequency 90–305 VAC or 127–431 VDC; AC frequency 47–63 Hz. Apply the input-load limits below.
    Power factor Active PFC; >0.96 / >0.96 / >0.94 at 115 / 230 / 277 VAC respectively, at full load.
    Total harmonic distortion Less than 20% at load ≥60% at 115 VAC, ≥60% at 230 VAC, and ≥75% at 277 VAC.
    Efficiency The model-column reference is 91% typical; the DA version is specified as 1% less efficient than that table reference.
    AC input current 1.1 / 0.5 / 0.45 A typical at 115 / 230 / 277 VAC respectively.
    Inrush current Cold start: 60 A typical at 230 VAC; pulse width 550 µs measured at 50% of peak, per NEMA 410.
    Circuit-breaker loading Catalog maximum number on a 16 A breaker at 230 VAC: 4 units on type B / 8 on type C. Apply the actual installation and breaker conditions.
    Leakage current Less than 0.75 mA at 277 VAC.
    Setup and rise time 500 ms at 230 VAC; 2000 ms at 115 VAC. Setup time is measured at cold first start; switching the driver on/off may increase it.

    Protection

    Parameter Model-specific information
    Overcurrent protection 95–108%; constant-current limiting.
    Short-circuit protection The LED driving graph shows a low-voltage hiccup-protection region; the specification table does not provide a separate short-circuit recovery sequence.
    Overvoltage protection 54–63 V; shuts down the output; re-power on to recover.
    Overtemperature protection Shuts down the output; re-power on to recover.

    Thermal and environmental limits

    Parameter Model-specific information
    Cooling and case temperature Fanless free-air convection; operating case temperature −40°C to +85°C; maximum case temperature +85°C. These are case-temperature limits, not unconditional ambient full-load ratings.
    Temperature/load conditions Horizontal installation: 100% load through +60°C ambient; the graph ends at +60°C with no higher-temperature extension. The case-temperature graph permits 100% through +85°C and ends there. The shaded −40°C to −25°C region is for 230 VAC input only.
    Input/load derating At 60 Hz: 90 VAC permits 80% load, rising to 100% at 100 VAC and remaining at 100% through 305 VAC.
    Lifetime conditions Catalog typical life expectancy exceeds 50,000 hours when the designated tc/TMP point is about 75°C or lower. The illustrated lifetime is about 50,000 h at 75°C and falls further as case temperature rises. Graph estimates are not an extension of the operating-temperature ratings.
    Temperature coefficient ±0.03%/°C from 0°C to +50°C.
    Humidity and storage Working: 20–95% RH, non-condensing. Storage: −40°C to +80°C, 10–95% RH.
    Altitude derating Above 2000 m, reduce allowable ambient temperature by 3.5°C per additional 1000 m for this fanless driver.
    Vibration 10–500 Hz, 5 G; 12 minutes per cycle, 72 minutes along each X, Y and Z axis.
    MTBF reference 2433.4 K hours minimum, Telcordia SR-332; 299.3 K hours minimum, MIL-HDBK-217F at 25°C. MTBF is distinct from service lifetime.

    Mechanical details and connections

    Parameter Model-specific information
    Construction and ingress protection Circular metal housing with Class I design; IP67 for this function version. Observe the installation and waterproofing conditions.
    Dimensions Ø130 × 66.5 mm (diameter × height); case 217; mechanical drawing tolerance ±1 mm.
    Mounting Four Ø6 mm mounting holes, with 113 mm opposing-hole spans; central thread designated M10 × P1.5–18h in the drawing.
    Input cable SJTW 18 AWG × 3 conductors; brown AC/L, blue AC/N and green/yellow FG; 300 ±20 mm. Connect the protective earth for the Class I metal housing.
    Output cable SJTW 18 AWG × 2 conductors; 200 ±20 mm; red +V and black −V.
    Control cable UL2517 22 AWG × 2 conductors; 300 ±20 mm. Purple DA+; pink DA−. Use the specific DALI interface wiring.
    Temperature measuring points Measure at the tc point identified in the relevant version drawing. The mechanical drawing also defines the ambient Ta measurement position 150 mm away at 45°.
    Mechanical safety Inspect the driver for cracks if the package is damaged. Do not drop or bump it. Fit every screw, including the suspension screw, with a spring washer and tighten securely. The complete luminaire, including this driver, must weigh 10 kg or less. Protect the luminaire against shock during packaging and transportation.
    Unit reference mass 1180 g, converted from the catalog PACKING per-unit reference (1.18 kg); not an individually measured net or shipment weight.

    Safety, testing and integration

    Parameter Model-specific information
    Safety and certification scope UL 8750 Type HL; CSA C22.2 No. 250.13-12; ENEC BS EN/EN 61347-1 and BS EN/EN 61347-2-13 independent; BS EN/EN 62384; GB 19510.1 and GB 19510.14; EAC TP TC 004. CCC is optional in the catalog; confirm the supplied certification configuration when required.
    SELV marking SELV is marked on this series cover; the finished luminaire must still meet its applicable safety requirements.
    Dielectric withstand Input–output: 3.75 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC.
    Insulation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH.
    EMC emissions BS EN/EN 55015; BS EN/EN 61000-3-2 Class C at load ≥60%; BS EN/EN 61000-3-3; GB/T 17743; GB 17625.1; EAC TP TC 020.
    EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN 61547; light industry level; line–earth surge 4 kV and line–line surge 2 kV; EAC TP TC 020.
    Specification test conditions Unless a parameter states otherwise: 230 VAC input, rated current and 25°C ambient. PF, THD and efficiency plots use Tcase 75°C; the THD and efficiency example is the 48 V model.
    Type HL application Catalog Type HL designation is for the stated Class I, Division 2 hazardous-location application; it is distinct from the electrical Class I construction.
    System integration This driver is a component used with final equipment. Re-qualify EMC on the complete installed system; the driver specifications do not replace final-luminaire compliance.
    Catalog warranty statement The manufacturer catalog states a 5-year warranty, subject to MEAN WELL’s warranty statement and conditions.

    Installation requirements

    Parameter Model-specific information
    Installation safety Disconnect the mains supply and prevent accidental reconnection before installation or maintenance. Have faults examined by a qualified technician; do not open the power-supply case yourself.
    Ventilation and mounting Keep ventilation clear and do not stack objects on the unit. Keep 10–15 cm clearance when the adjacent device is a heat source. Follow this model’s mounting, ambient-temperature and output-derating requirements.
    System wiring and protection Use approved primary and secondary wiring rated for at least the applicable unit current. Provide suitable system-level insulation and an enclosure around single-insulated wiring; verify EMC again in the completed system.
    Environmental and load limits Do not immerse the unit or install it near fire or above its specified ambient limit. Keep output current and power within the model’s rated operating envelope. If a fitted external flexible cable is damaged, replacement is limited to the manufacturer, its service agent or a similarly qualified person.
    Connection seals and support If waterproof connectors are fitted, secure their connections to prevent water entry. Verify the mounting structure and luminaire strength; use safety cables for bay-light applications.
    Protective-earth installation Connect the fitted FG/PE conductor or connector terminal to protective earth according to this exact model’s wiring diagram.
    Digital control interface Use the primary-side DALI interface shown for this DA model. Do not connect an analog 0–10 V or PWM controller as if these were DIM terminals.
    Control-circuit installation The catalog control conductors are 22 AWG, smaller than 18 AWG. The installation manual requires connection only to a SELV controller or network for such standalone dimming conductors; contact MEAN WELL before using FELV control. Verify compatibility with this exact analog or digital interface.

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