MEAN WELL HRPG-1000 series: single-output enclosed AC/DC power supply with PFC and current sharing - HRPG-1000-24

Description

MEAN WELL HRPG-1000-24 is a single-output enclosed industrial AC/DC power supply rated at 24 V DC, 42 A and 1008 W. It provides active PFC, built-in fan cooling, remote sensing, remote ON/OFF, a 5 V standby output and active current sharing. Apply the model-specific temperature, input-voltage and parallel-operation limits below.

Product Datasheet

Download MEAN WELL HRPG-1000 Datasheet (PDF)

The HRPG-1000 section is on PDF pages 33, 34, 35, 36, 37, 38. Refer to the complete mechanical drawings and notes when planning installation.

Model and Output Ratings

Complete model HRPG-1000-24
Nominal DC output / rated current 24 V / 42 A
Rated output power 1008 W rated
Output current range 0 to 42 A
Local output-voltage adjustment 22 to 28 V using VADJ
Ripple and noise, maximum 200 mVp-p
Voltage tolerance / line / load regulation ±1.0% / ±0.5% / ±0.5%
Typical efficiency 93%

In HRPG-1000-24, HRPG is the series, 1000 is the power-class code and 24 is the output-voltage code. Use the actual rating above for load selection.

Unless otherwise stated, ratings are measured at 230 VAC input, rated load and 25°C. Ripple is measured at 20 MHz bandwidth with a 12-inch twisted-pair lead terminated by 0.1 µF and 47 µF capacitors. Voltage tolerance includes setup tolerance, line regulation and load regulation.

Input and Start-up

Input voltage / frequency 90 to 264 VAC, 47 to 63 Hz; or 127 to 370 VDC
Short-duration input withstand 300 VAC for 5 seconds
Typical power factor PF >0.95 at 230 VAC; PF >0.99 at 115 VAC, full load
Typical AC current / inrush 8.5 A / 25 A at 115 VAC; 5 A / 40 A at 230 VAC
Leakage current <1.2 mA at 240 VAC
Setup / rise / hold-up Setup: 1000 ms at 230 VAC or 2000 ms at 115 VAC; rise: 50 ms; typical hold-up: 16 ms at either input, full load
Low-power standby <0.75 W with CN100 RC+ pin 3 and RC- pin 4 open

The 300 VAC figure is a five-second withstand condition, not the continuous input rating. Setup time is measured at the first cold start; repeated ON/OFF switching may increase setup time.

Protection

Short-circuit / overload protection Constant-current limiting at 105 to 135% rated output power; automatic recovery after the fault is removed
Overvoltage threshold / recovery 29 to 33 V; output shuts down, re-power to recover
Overtemperature protection Output shuts down; automatic recovery after temperature falls

Cooling, Environment and Derating

Cooling Built-in fan with temperature/load-controlled ON/OFF operation; catalog control reference: NTC (RT50) or 30% load minimum
Model-specific temperature curve At horizontal mounting: 100% rated load through 60°C; derate along the catalog curve to 60% at 70°C.
Low-input derating At 60 Hz: 80% load at 90 VAC, increasing along the curve to 100% at 200 VAC; 100% from 200 to 264 VAC
Humidity / storage Operating: 20 to 90% RH, non-condensing. Storage: -40 to +85°C, 10 to 95% RH
Temperature coefficient / altitude ±0.03%/°C from 0 to 50°C. For this fan-cooled model, reduce the ambient-temperature rating by 5°C per 1000 m above 2000 m altitude

The family operating range is listed as -40 to +70°C, subject to the model-specific derating curve above. Keep the fan and ventilation openings clear and follow the airflow direction in the mechanical drawing; the top ambient temperature is not a full-load rating.

Remote Control, Sensing and Auxiliary Output

Remote ON/OFF Short CN100 RC+ pin 3 to RC- pin 4 for main output ON; open for OFF
Remote sense Connect +S pin 9 to the positive load terminal and -S pin 10 to the negative load terminal using a twisted pair; maximum line-drop compensation is 0.5 V
DC-OK status output TTL signal at pin 7 relative to GND: 3.3 to 5.6 V when ON, 0 to 1 V when OFF
5 V standby / auxiliary output Pin 2 AUX relative to pin 1 AUXG: 4.75 to 5.25 V, up to 0.3 A, maximum ripple 50 mVp-p; remains available independently of remote ON/OFF

CN100 Control Connector Pin Assignment

1 — AUXG Auxiliary-output ground
2 — AUX 5 V auxiliary output, referenced to pin 1
3 — RC+ Remote-control positive contact
4 — RC- Remote-control ground
5 — CS Active current-sharing signal; interconnect CS pins for parallel operation
6 and 8 — GND Connected to main negative output -V; DC-OK return
7 — DC-OK TTL power-status output; function table specifies pin 8 as its reference
9 — +S Positive load-sense connection
10 — -S Negative load-sense connection

Use the numbered connector orientation in the PDF mechanical drawing. AUXG and the main-output GND have different functions; wire each signal to its stated reference.

Active Current Sharing

Maximum parallel group Up to 4 units
Voltage matching Output-voltage difference among parallel units must be less than 0.2 V
Maximum total output current 42 A × number of units × 0.9; for 4 units, 151.2 A maximum before any additional applicable derating

Use short, large-diameter power wiring to the common load. Interconnect the CS pin 5 signals and the GND return bus as shown in the parallel diagram; apply the specified RC+ / RC- ON connection to each unit.

Below 5% of the combined rated current, sharing among the units may be unbalanced. The catalog headline of up to 4000 W does not override the current formula, each model's actual rating or input/temperature limits.

Dimensions, Installation and Reference Weight

Case dimensions / drawing tolerance 218 × 105 × 63.5 mm (L × W × H); case No. 977, drawing tolerance ±1 mm
Mounting callouts 4-M4 L=6; 8-M4 L=4 on both sides, as shown in the mechanical drawing
Terminal projection allowance Input projection: 12 mm maximum; output projection: 18 mm maximum, as dimensioned in the drawing
AC input terminals 1: AC/L; 2: AC/N; 3: FG protective earth
DC output terminals 1 to 3: +V; 4 to 6: -V
Reference unit weight 1.53 kg (1530 g), from the manufacturer's per-unit packing entry

The drawing identifies a power-on LED and a VADJ control at the output end. Use the complete drawing for mounting-hole coordinates, connector orientation and installation clearance. The reference weight is the catalog per-unit packing value, not a measured net weight or a shipping quotation.

Compatible Connector Components

CN100 board connector HRS DF11-10DP-2DS or equivalent
Mating housing HRS DF11-10DS or equivalent
Contact family HRS DF11-**SC or equivalent

DF11-**SC is the catalog contact-family notation, not a complete contact order code. Select the exact contact variant to suit the wire and mating housing. Confirm the supply of mating housings, contacts and any assembled control cable when ordering.

Safety, EMC and Reliability

Catalog safety approvals UL62368-1; CAN/CSA C22.2 No. 62368-1; TUV BS EN/EN62368-1; AS/NZS62368.1; EAC TP TC 004
Dielectric withstand / insulation Input-output: 3 kVAC; input-FG: 2 kVAC; output-FG: 0.5 kVAC. Insulation: 100 MΩ at 500 VDC, 25°C / 70% RH
EMC emissions BS EN/EN55032 (CISPR32) Class B conducted and radiated; harmonic current BS EN/EN61000-3-2 Class A; voltage flicker BS EN/EN61000-3-3
EMC immunity BS EN/EN55024 and BS EN/EN61000-6-2; ESD 8 kV air / 4 kV contact; radiated RF and EFT/burst Level 3; surge 2 kV line-line / 4 kV line-earth; conducted immunity Level 3; magnetic field Level 4. Voltage dips/interruption tests: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods
Vibration / calculated MTBF 10 to 500 Hz, 5 G, 10 min/cycle, 60 min per X/Y/Z axis. MTBF: 286.6k h minimum Telcordia SR-332; 105.8k h minimum MIL-HDBK-217F at 25°C
Manufacturer catalog warranty 5 years

The power supply is a component for installation in final equipment. The catalog EMC tests used a 360 × 720 mm metal plate of 1 mm thickness; the finished equipment must be checked for its own EMC compliance. MTBF is a calculated reliability measure, not a promised service life.

MEAN WELL HRPG-1000 series: single-output enclosed AC/DC power supply with PFC and current sharing - HRPG-1000-24

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MEAN WELL HRPG-1000-24 is a single-output enclosed industrial AC/DC power supply rated at 24 V DC, 42 A and 1008... Read more

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    Description

    MEAN WELL HRPG-1000-24 is a single-output enclosed industrial AC/DC power supply rated at 24 V DC, 42 A and 1008 W. It provides active PFC, built-in fan cooling, remote sensing, remote ON/OFF, a 5 V standby output and active current sharing. Apply the model-specific temperature, input-voltage and parallel-operation limits below.

    Product Datasheet

    Download MEAN WELL HRPG-1000 Datasheet (PDF)

    The HRPG-1000 section is on PDF pages 33, 34, 35, 36, 37, 38. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Output Ratings

    Complete model HRPG-1000-24
    Nominal DC output / rated current 24 V / 42 A
    Rated output power 1008 W rated
    Output current range 0 to 42 A
    Local output-voltage adjustment 22 to 28 V using VADJ
    Ripple and noise, maximum 200 mVp-p
    Voltage tolerance / line / load regulation ±1.0% / ±0.5% / ±0.5%
    Typical efficiency 93%

    In HRPG-1000-24, HRPG is the series, 1000 is the power-class code and 24 is the output-voltage code. Use the actual rating above for load selection.

    Unless otherwise stated, ratings are measured at 230 VAC input, rated load and 25°C. Ripple is measured at 20 MHz bandwidth with a 12-inch twisted-pair lead terminated by 0.1 µF and 47 µF capacitors. Voltage tolerance includes setup tolerance, line regulation and load regulation.

    Input and Start-up

    Input voltage / frequency 90 to 264 VAC, 47 to 63 Hz; or 127 to 370 VDC
    Short-duration input withstand 300 VAC for 5 seconds
    Typical power factor PF >0.95 at 230 VAC; PF >0.99 at 115 VAC, full load
    Typical AC current / inrush 8.5 A / 25 A at 115 VAC; 5 A / 40 A at 230 VAC
    Leakage current <1.2 mA at 240 VAC
    Setup / rise / hold-up Setup: 1000 ms at 230 VAC or 2000 ms at 115 VAC; rise: 50 ms; typical hold-up: 16 ms at either input, full load
    Low-power standby <0.75 W with CN100 RC+ pin 3 and RC- pin 4 open

    The 300 VAC figure is a five-second withstand condition, not the continuous input rating. Setup time is measured at the first cold start; repeated ON/OFF switching may increase setup time.

    Protection

    Short-circuit / overload protection Constant-current limiting at 105 to 135% rated output power; automatic recovery after the fault is removed
    Overvoltage threshold / recovery 29 to 33 V; output shuts down, re-power to recover
    Overtemperature protection Output shuts down; automatic recovery after temperature falls

    Cooling, Environment and Derating

    Cooling Built-in fan with temperature/load-controlled ON/OFF operation; catalog control reference: NTC (RT50) or 30% load minimum
    Model-specific temperature curve At horizontal mounting: 100% rated load through 60°C; derate along the catalog curve to 60% at 70°C.
    Low-input derating At 60 Hz: 80% load at 90 VAC, increasing along the curve to 100% at 200 VAC; 100% from 200 to 264 VAC
    Humidity / storage Operating: 20 to 90% RH, non-condensing. Storage: -40 to +85°C, 10 to 95% RH
    Temperature coefficient / altitude ±0.03%/°C from 0 to 50°C. For this fan-cooled model, reduce the ambient-temperature rating by 5°C per 1000 m above 2000 m altitude

    The family operating range is listed as -40 to +70°C, subject to the model-specific derating curve above. Keep the fan and ventilation openings clear and follow the airflow direction in the mechanical drawing; the top ambient temperature is not a full-load rating.

    Remote Control, Sensing and Auxiliary Output

    Remote ON/OFF Short CN100 RC+ pin 3 to RC- pin 4 for main output ON; open for OFF
    Remote sense Connect +S pin 9 to the positive load terminal and -S pin 10 to the negative load terminal using a twisted pair; maximum line-drop compensation is 0.5 V
    DC-OK status output TTL signal at pin 7 relative to GND: 3.3 to 5.6 V when ON, 0 to 1 V when OFF
    5 V standby / auxiliary output Pin 2 AUX relative to pin 1 AUXG: 4.75 to 5.25 V, up to 0.3 A, maximum ripple 50 mVp-p; remains available independently of remote ON/OFF

    CN100 Control Connector Pin Assignment

    1 — AUXG Auxiliary-output ground
    2 — AUX 5 V auxiliary output, referenced to pin 1
    3 — RC+ Remote-control positive contact
    4 — RC- Remote-control ground
    5 — CS Active current-sharing signal; interconnect CS pins for parallel operation
    6 and 8 — GND Connected to main negative output -V; DC-OK return
    7 — DC-OK TTL power-status output; function table specifies pin 8 as its reference
    9 — +S Positive load-sense connection
    10 — -S Negative load-sense connection

    Use the numbered connector orientation in the PDF mechanical drawing. AUXG and the main-output GND have different functions; wire each signal to its stated reference.

    Active Current Sharing

    Maximum parallel group Up to 4 units
    Voltage matching Output-voltage difference among parallel units must be less than 0.2 V
    Maximum total output current 42 A × number of units × 0.9; for 4 units, 151.2 A maximum before any additional applicable derating

    Use short, large-diameter power wiring to the common load. Interconnect the CS pin 5 signals and the GND return bus as shown in the parallel diagram; apply the specified RC+ / RC- ON connection to each unit.

    Below 5% of the combined rated current, sharing among the units may be unbalanced. The catalog headline of up to 4000 W does not override the current formula, each model's actual rating or input/temperature limits.

    Dimensions, Installation and Reference Weight

    Case dimensions / drawing tolerance 218 × 105 × 63.5 mm (L × W × H); case No. 977, drawing tolerance ±1 mm
    Mounting callouts 4-M4 L=6; 8-M4 L=4 on both sides, as shown in the mechanical drawing
    Terminal projection allowance Input projection: 12 mm maximum; output projection: 18 mm maximum, as dimensioned in the drawing
    AC input terminals 1: AC/L; 2: AC/N; 3: FG protective earth
    DC output terminals 1 to 3: +V; 4 to 6: -V
    Reference unit weight 1.53 kg (1530 g), from the manufacturer's per-unit packing entry

    The drawing identifies a power-on LED and a VADJ control at the output end. Use the complete drawing for mounting-hole coordinates, connector orientation and installation clearance. The reference weight is the catalog per-unit packing value, not a measured net weight or a shipping quotation.

    Compatible Connector Components

    CN100 board connector HRS DF11-10DP-2DS or equivalent
    Mating housing HRS DF11-10DS or equivalent
    Contact family HRS DF11-**SC or equivalent

    DF11-**SC is the catalog contact-family notation, not a complete contact order code. Select the exact contact variant to suit the wire and mating housing. Confirm the supply of mating housings, contacts and any assembled control cable when ordering.

    Safety, EMC and Reliability

    Catalog safety approvals UL62368-1; CAN/CSA C22.2 No. 62368-1; TUV BS EN/EN62368-1; AS/NZS62368.1; EAC TP TC 004
    Dielectric withstand / insulation Input-output: 3 kVAC; input-FG: 2 kVAC; output-FG: 0.5 kVAC. Insulation: 100 MΩ at 500 VDC, 25°C / 70% RH
    EMC emissions BS EN/EN55032 (CISPR32) Class B conducted and radiated; harmonic current BS EN/EN61000-3-2 Class A; voltage flicker BS EN/EN61000-3-3
    EMC immunity BS EN/EN55024 and BS EN/EN61000-6-2; ESD 8 kV air / 4 kV contact; radiated RF and EFT/burst Level 3; surge 2 kV line-line / 4 kV line-earth; conducted immunity Level 3; magnetic field Level 4. Voltage dips/interruption tests: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods
    Vibration / calculated MTBF 10 to 500 Hz, 5 G, 10 min/cycle, 60 min per X/Y/Z axis. MTBF: 286.6k h minimum Telcordia SR-332; 105.8k h minimum MIL-HDBK-217F at 25°C
    Manufacturer catalog warranty 5 years

    The power supply is a component for installation in final equipment. The catalog EMC tests used a 360 × 720 mm metal plate of 1 mm thickness; the finished equipment must be checked for its own EMC compliance. MTBF is a calculated reliability measure, not a promised service life.

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