MEAN WELL MDR-100 series: Industrial DIN Rail AC/DC Power Supply - MDR-100-48

Description

MEAN WELL MDR-100-48 is a single-output industrial DIN rail AC/DC power supply rated at 48 V DC, 2 A and 96 W. It combines universal input, power-factor correction, an adjustable output and a DC OK relay contact. Apply the input-voltage and vertical-mounting temperature curves when selecting the load.

Product Datasheet

Download MEAN WELL MDR-100 Datasheet (PDF)

The MDR-100 section is on PDF pages 9, 10. Refer to the complete mechanical drawings and notes when planning installation.

Model Identification

Complete model MDR-100-48
MDR-100 Industrial DIN rail power-supply family; the individual output ratings are shown below.
48 output code 48 V nominal DC output.
Construction features Free-air convection cooling; ZCS/ZVS technology to reduce power dissipation; power-on LED and DC voltage adjustment.

DC Output

Nominal voltage 48 V DC.
Rated current 2 A.
Current range 0–2 A.
Rated output power 96 W.
Output-voltage adjustment 48–56 V DC, using +V ADJ.
Ripple and noise, maximum 200 mVp-p.
Voltage tolerance ±1.0%, including setup tolerance, line regulation and load regulation.
Line / load regulation ±1.0% / ±1.0%.
Efficiency, typical 87% under the catalogue’s default test conditions.

Observe the rated current and rated power while adjusting output voltage. Ripple and noise are measured with 20 MHz bandwidth, a 12-inch twisted pair and 0.1 µF plus 47 µF parallel capacitors at the termination.

Input, Power Factor and Starting

AC input 85–264 VAC, universal full range.
DC input 120–370 VDC.
Input frequency 47–63 Hz.
Power factor, typical PF ≥0.95 at 230 VAC; PF ≥0.98 at 115 VAC, at full load. The block diagram shows the PFC circuit and control.
AC input current, typical 1.3 A at 115 VAC; 0.8 A at 230 VAC.
Cold-start inrush, typical 30 A at 115 VAC; 60 A at 230 VAC.
Setup / rise time 3000 ms / 50 ms at either 230 VAC or 115 VAC, at full load.
Hold-up time, typical 50 ms at 230 VAC; 20 ms at 115 VAC, at full load.
No-load consumption Less than 1 W.
Leakage current Less than 1 mA at 240 VAC.

Setup time is measured at the first cold start; switching the supply off and on again may increase setup time. Low input voltage can require load derating.

Protection and DC OK Relay

Short circuit / overload Overload threshold: 105–150% of rated output power. Constant-current limiting; automatic recovery after the fault is removed.
Overvoltage 57.6–64.8 V. Output shuts down; re-power to recover.
Overtemperature Output shuts down; automatic recovery or re-power to recover, as specified by the catalogue.
DC OK contact closed Power supply on / DC OK.
DC OK contact open Power supply off / DC fail.
Contact rating, maximum 30 V / 1 A with a resistive load.

Use the dedicated two-terminal relay contact for status monitoring; it is separate from the DC output terminals. The catalogue does not specify a logic-output voltage or an exact trip threshold for this relay.

Cooling, Derating and Environment

Cooling / operating range Free-air convection; -10 to +60°C, subject to the derating curve.
Vertical temperature curve 100% load from -10°C to 40°C; reduce along the plotted line to 60% at 60°C. The upper temperature limit is not a full-load rating.
Input-voltage curve, 60 Hz 80% load at 85 VAC, rising to 100% at 100 VAC; 100% continues through 264 VAC.
Working humidity 20–90% RH, non-condensing.
Storage -40 to +85°C; 10–95% RH.
Temperature coefficient ±0.03%/°C over 0–50°C.
Vibration Component: 10–500 Hz, 2 G; 10 minutes per cycle and 60 minutes along each X, Y and Z axis. Mounting complies with IEC60068-2-6.
Altitude derating note For this fanless supply, the catalogue specifies an ambient-temperature reduction of 3.5°C per additional 1000 m above 2000 m (6500 ft).

Temperature and input-voltage limits apply together. Follow the complete plotted curves for intermediate operating points and maintain the natural-convection path.

Dimensions, Wiring and Mounting

Dimensions 55 × 90 × 100 mm (W × H × D); case 973A, mechanical drawing tolerance ±1 mm.
DIN rail TS-35/7.5 or TS-35/15; the drawing shows a 35 mm rail profile.
Upper terminals, viewed from the front Left to right: +V, +V, -V, -V, then the two DC OK relay-contact terminals. Follow the engraved labels and complete drawing.
Lower terminals, viewed from the front Left to right: FG protective earth, N, L.
Terminal drawing spacings Upper row: 5 mm between adjacent terminal centers; lower row: 7.5 mm between adjacent terminal centers.
Indication / adjustment The front drawing identifies the DC OK LED and +V ADJ control. Use only this model’s stated voltage-adjustment range.
Installation orientation Use the vertical orientation associated with the derating curve; connect the indicated FG protective-earth terminal.

The catalogue identifies the compatible DIN rail profiles but does not list a separate mounting-kit, terminal-kit or connector ordering code, or state that a rail is included. Consult the manufacturer installation instructions for the final installation.

Safety, Insulation and EMC

Catalogue-listed safety approvals UL508; TUV BS EN/EN62368-1; EAC TP TC004; BSMI CNS15598-1; AS/NZS60950.1.
Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC.
Insulation resistance More than 100 MΩ for input–output, input–FG and output–FG at 500 VDC, 25°C and 70% RH.
EMC emissions BS EN/EN55032 (CISPR32); BS EN/EN61204-3 Class B; BS EN/EN61000-3-2 and -3; EAC TP TC020; CNS15936 Class B.
EMC immunity BS EN/EN61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN55035; BS EN/EN61000-6-2; BS EN/EN61204-3, heavy-industry level; EAC TP TC020.

The catalogue excludes the 48 V model from its BIS IS13252 listing.

This power supply is a component for installation in final equipment. Reconfirm that the completed equipment complies with the applicable EMC directives.

Weight, Reliability and Reference Conditions

Catalogue unit weight 420 g: 0.42 kg explicitly listed in PACKING as a catalogue packing reference per unit, not a measured net weight or a shipment weight.
MTBF 2217.8 K hours minimum, Telcordia SR-332 (Bellcore); 346.5 K hours minimum, MIL-HDBK-217F at 25°C. These are reliability references, not guaranteed service life.
Manufacturer test / warranty statement The catalogue lists a 100% full-load burn-in test and a three-year warranty, subject to the applicable manufacturer terms.
Default measurement conditions Unless otherwise specified: 230 VAC input, rated load and 25°C ambient temperature.
Applicable datasheet MDR-100-SPEC, 2025-12-12; combined MDR catalogue pages 9–10.

MEAN WELL MDR-100 series: Industrial DIN Rail AC/DC Power Supply - MDR-100-48

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MEAN WELL MDR-100-48 is a single-output industrial DIN rail AC/DC power supply rated at 48 V DC, 2 A and... Read more

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    Description

    MEAN WELL MDR-100-48 is a single-output industrial DIN rail AC/DC power supply rated at 48 V DC, 2 A and 96 W. It combines universal input, power-factor correction, an adjustable output and a DC OK relay contact. Apply the input-voltage and vertical-mounting temperature curves when selecting the load.

    Product Datasheet

    Download MEAN WELL MDR-100 Datasheet (PDF)

    The MDR-100 section is on PDF pages 9, 10. Refer to the complete mechanical drawings and notes when planning installation.

    Model Identification

    Complete model MDR-100-48
    MDR-100 Industrial DIN rail power-supply family; the individual output ratings are shown below.
    48 output code 48 V nominal DC output.
    Construction features Free-air convection cooling; ZCS/ZVS technology to reduce power dissipation; power-on LED and DC voltage adjustment.

    DC Output

    Nominal voltage 48 V DC.
    Rated current 2 A.
    Current range 0–2 A.
    Rated output power 96 W.
    Output-voltage adjustment 48–56 V DC, using +V ADJ.
    Ripple and noise, maximum 200 mVp-p.
    Voltage tolerance ±1.0%, including setup tolerance, line regulation and load regulation.
    Line / load regulation ±1.0% / ±1.0%.
    Efficiency, typical 87% under the catalogue’s default test conditions.

    Observe the rated current and rated power while adjusting output voltage. Ripple and noise are measured with 20 MHz bandwidth, a 12-inch twisted pair and 0.1 µF plus 47 µF parallel capacitors at the termination.

    Input, Power Factor and Starting

    AC input 85–264 VAC, universal full range.
    DC input 120–370 VDC.
    Input frequency 47–63 Hz.
    Power factor, typical PF ≥0.95 at 230 VAC; PF ≥0.98 at 115 VAC, at full load. The block diagram shows the PFC circuit and control.
    AC input current, typical 1.3 A at 115 VAC; 0.8 A at 230 VAC.
    Cold-start inrush, typical 30 A at 115 VAC; 60 A at 230 VAC.
    Setup / rise time 3000 ms / 50 ms at either 230 VAC or 115 VAC, at full load.
    Hold-up time, typical 50 ms at 230 VAC; 20 ms at 115 VAC, at full load.
    No-load consumption Less than 1 W.
    Leakage current Less than 1 mA at 240 VAC.

    Setup time is measured at the first cold start; switching the supply off and on again may increase setup time. Low input voltage can require load derating.

    Protection and DC OK Relay

    Short circuit / overload Overload threshold: 105–150% of rated output power. Constant-current limiting; automatic recovery after the fault is removed.
    Overvoltage 57.6–64.8 V. Output shuts down; re-power to recover.
    Overtemperature Output shuts down; automatic recovery or re-power to recover, as specified by the catalogue.
    DC OK contact closed Power supply on / DC OK.
    DC OK contact open Power supply off / DC fail.
    Contact rating, maximum 30 V / 1 A with a resistive load.

    Use the dedicated two-terminal relay contact for status monitoring; it is separate from the DC output terminals. The catalogue does not specify a logic-output voltage or an exact trip threshold for this relay.

    Cooling, Derating and Environment

    Cooling / operating range Free-air convection; -10 to +60°C, subject to the derating curve.
    Vertical temperature curve 100% load from -10°C to 40°C; reduce along the plotted line to 60% at 60°C. The upper temperature limit is not a full-load rating.
    Input-voltage curve, 60 Hz 80% load at 85 VAC, rising to 100% at 100 VAC; 100% continues through 264 VAC.
    Working humidity 20–90% RH, non-condensing.
    Storage -40 to +85°C; 10–95% RH.
    Temperature coefficient ±0.03%/°C over 0–50°C.
    Vibration Component: 10–500 Hz, 2 G; 10 minutes per cycle and 60 minutes along each X, Y and Z axis. Mounting complies with IEC60068-2-6.
    Altitude derating note For this fanless supply, the catalogue specifies an ambient-temperature reduction of 3.5°C per additional 1000 m above 2000 m (6500 ft).

    Temperature and input-voltage limits apply together. Follow the complete plotted curves for intermediate operating points and maintain the natural-convection path.

    Dimensions, Wiring and Mounting

    Dimensions 55 × 90 × 100 mm (W × H × D); case 973A, mechanical drawing tolerance ±1 mm.
    DIN rail TS-35/7.5 or TS-35/15; the drawing shows a 35 mm rail profile.
    Upper terminals, viewed from the front Left to right: +V, +V, -V, -V, then the two DC OK relay-contact terminals. Follow the engraved labels and complete drawing.
    Lower terminals, viewed from the front Left to right: FG protective earth, N, L.
    Terminal drawing spacings Upper row: 5 mm between adjacent terminal centers; lower row: 7.5 mm between adjacent terminal centers.
    Indication / adjustment The front drawing identifies the DC OK LED and +V ADJ control. Use only this model’s stated voltage-adjustment range.
    Installation orientation Use the vertical orientation associated with the derating curve; connect the indicated FG protective-earth terminal.

    The catalogue identifies the compatible DIN rail profiles but does not list a separate mounting-kit, terminal-kit or connector ordering code, or state that a rail is included. Consult the manufacturer installation instructions for the final installation.

    Safety, Insulation and EMC

    Catalogue-listed safety approvals UL508; TUV BS EN/EN62368-1; EAC TP TC004; BSMI CNS15598-1; AS/NZS60950.1.
    Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC.
    Insulation resistance More than 100 MΩ for input–output, input–FG and output–FG at 500 VDC, 25°C and 70% RH.
    EMC emissions BS EN/EN55032 (CISPR32); BS EN/EN61204-3 Class B; BS EN/EN61000-3-2 and -3; EAC TP TC020; CNS15936 Class B.
    EMC immunity BS EN/EN61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN55035; BS EN/EN61000-6-2; BS EN/EN61204-3, heavy-industry level; EAC TP TC020.

    The catalogue excludes the 48 V model from its BIS IS13252 listing.

    This power supply is a component for installation in final equipment. Reconfirm that the completed equipment complies with the applicable EMC directives.

    Weight, Reliability and Reference Conditions

    Catalogue unit weight 420 g: 0.42 kg explicitly listed in PACKING as a catalogue packing reference per unit, not a measured net weight or a shipment weight.
    MTBF 2217.8 K hours minimum, Telcordia SR-332 (Bellcore); 346.5 K hours minimum, MIL-HDBK-217F at 25°C. These are reliability references, not guaranteed service life.
    Manufacturer test / warranty statement The catalogue lists a 100% full-load burn-in test and a three-year warranty, subject to the applicable manufacturer terms.
    Default measurement conditions Unless otherwise specified: 230 VAC input, rated load and 25°C ambient temperature.
    Applicable datasheet MDR-100-SPEC, 2025-12-12; combined MDR catalogue pages 9–10.

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