MEAN WELL NHDD-40 series: Wire-Style DC/DC Constant-Current LED Driver - NHDD-40-100W

Description

MEAN WELL NHDD-40-100W is a wire-style DC/DC constant-current LED driver for a nominal 380 VDC lighting bus. It supplies a nominal 100 mA and has a catalogue typical power of 35 W. The fully encapsulated plastic module uses fanless free-air convection and provides PWM dimming, remote ON/OFF, short-circuit protection and over-temperature protection. Select the LED string using the input-to-output voltage-difference requirement below.

Product Datasheet

Download MEAN WELL NHDD-40 Datasheet (PDF)

The NHDD-40 section is on PDF pages 1, 2, 3, 4, 5, 6. Refer to the complete mechanical drawings and notes when planning installation.

Model and Constant-Current Output

Complete model / connection style NHDD-40-100W; W identifies the six-wire version. Catalogue revision 2024-10-16.
Output current / typical power 100 mA constant current; 35 W typical. The series name does not establish an unconditional 40 W output rating.
Catalogue voltage entry 350 V DC typical is printed in the specification table. It is not a guaranteed allowable output voltage at every input voltage; the LED-selection condition below applies.
Current ripple / tolerance Current ripple 40% maximum at rated current; current tolerance ±15%.
LED-string voltage selection The difference between input voltage and the total forward voltage of the LED string must be at least 40 V and must not exceed 80 V (catalogue Note 7).

Do not assume that a 350 V LED string is suitable at the nominal 380 V input merely because both values appear as typical table entries: that pair has only a 30 V difference and does not satisfy Note 7. Verify the actual LED forward voltage over operating conditions against the 40–80 V difference requirement to avoid unexpectedly high output current.

Unless otherwise specified, catalogue measurements use 380 VDC input, rated current and 25°C ambient. Typical power and voltage entries are reference values, not a wider operating envelope.

DC Input and Startup

Input range 360–420 VDC; nominal application bus 380 VDC. This module takes DC input; the application diagram uses a separate upstream AC/DC supply.
Typical efficiency / input current 94% efficiency measured at 100 mA / 380 VDC; typical input current 0.1 A at 380 VDC.
Setup time 500 ms at 380 VDC, measured at first cold start. Repeated ON/OFF cycling can increase startup time.
Shutdown input current 2 mA maximum at 380 V input with PWM dimming turned off.

Low input voltage can require derating. Apply the input range and LED-voltage difference together; the catalogue does not provide a numeric low-input load curve here that would justify a separate full-power guarantee.

PWM Dimming and Remote ON/OFF

PWM signal 100 Hz to 1 kHz; the waveform is illustrated with a 5 V high level and 0 V low level.
ON condition Leave PWM DIM open, or apply a high level above 1.5 V and up to 5 VDC relative to the dimming return.
OFF condition PWM DIM below 0.9 VDC, or shorted to the dimming return.
Duty-cycle characteristic Use the published 10–100% duty-cycle plot on page 3. It is marked with a typical ±5% tolerance; during dimming the output current becomes PWM pulses.
Switch control The page-3 switch is connected between PWM DIM and DIM−: open gives DIM ON (100%); closed gives DIM OFF.

Leave the PWM DIM+ connection open if dimming and remote control are not used. The catalogue does not define switching behavior in the gap between the stated OFF and ON thresholds or a calibrated current law below the plotted duty range.

Protection

Short circuit Hiccup mode; automatic recovery after the fault is removed.
Over-temperature IC1, the main control IC, detects a typical junction temperature of 150°C; shutdown with automatic recovery after temperature decreases. This is an internal junction threshold, not an allowed ambient or case temperature.
Reverse polarity The protection table states no damage under reverse polarity; use the specified input and output polarity for normal operation.
Input undervoltage The driver shuts down when input voltage is below 359 V.

Cooling and Operating Environment

Cooling / orientation Fanless free-air convection. The page-3 load-versus-temperature curves are marked for horizontal orientation.
Ambient-temperature curve The plotted 100% load region extends from −30°C to +40°C ambient (Ta). Do not treat the +90°C case limit as an ambient operating rating.
Case-temperature curve The separate Tcase curve extends from −30°C to +90°C at 100% load; maximum case temperature is +90°C. Observe the ambient and case requirements together.
Humidity / storage Operating: 20–90% RH, non-condensing. Storage: −40°C to +80°C and 10–95% RH.
Temperature coefficient ±0.03%/°C over 0–50°C.
High-altitude allowance For this fanless module, above 2000 m reduce the permitted ambient temperature by 3.5°C per additional 1000 m.

Keep the finished luminaire within both the ambient and case-temperature limits under its actual enclosure and airflow conditions.

Connections and Wiring

Pin 1 / Blue -Vout: LED negative.
Pin 2 / Yellow +Vout: LED positive.
Pin 3 / Red +Vin: DC input positive.
Pin 4 / Black -Vin: DC input negative; do not connect to -Vout.
Pin 5 / White PWM DIM+: ON/OFF and PWM dimming; leave open when unused.
Pin 6 / Black PWM DIM-: Dimming return; separate lead from -Vin recommended.
Other positions N.C.; no connection. Use the drawing for the actual populated connection positions.

Do not connect −Vin to −Vout. Use the bottom-view pin layout on page 4 to identify the physical positions rather than reading the drawing as a top view.

The W version has separate black leads for −Vin and PWM DIM−. The catalogue recommends a separate DIM− wire from the −Vin wiring; identify each lead by its numbered position and function, not color alone.

Mechanical Installation and Weight

Body dimensions 32.1 × 20.5 × 12.5 mm (L × W × H). General mechanical tolerance ±1 mm; use the complete bottom-view drawing for PCB or harness layout.
Housing / potting Fully encapsulated plastic housing with epoxy potting, UL94-V0 as listed.
Catalogue unit weight 18 g for this wire version. This is the page-2 unit-weight entry, not a carton gross weight.
Wire specification All wires: UL1569, 22 AWG.
Illustrated lead dimensions The side view marks the pin-5 lead as 75 ±10 mm and the pin-1/pin-2 output leads as 100 ±10 mm, with illustrated stripped ends of 5 ±2 mm. Do not infer unlabelled lead lengths from these dimensions.
Soldering limits Wave soldering: 265°C for 5 s maximum. Manual soldering: 390°C for 3 s maximum.
Vibration 10–500 Hz, 2G; 10 min per cycle, 60 min on each of the X, Y and Z axes.

The catalogue provides module and connection dimensions; it does not list a mounting-bracket, connector-housing or mating-contact order code for this module. Do not infer that separate mounting hardware or system components are included.

System Examples and External Components

UHP-1500-380E Separate upstream AC/DC supply shown feeding the 380 VDC lighting bus; it is not part of the NHDD module.
DAP-04 External interface shown between the DALI bus and the PWM control connections of the NHDD drivers.
DLP-04L DALI bus power supply shown in the first application example.
DLC-02 DALI-2 controller shown in the second application example.
DOB support The manufacturer offers a DOB solution using a circuit diagram and key components such as a driver IC and choke. Contact MEAN WELL for the applicable solution; this PDF does not supply complete orderable IC or choke codes.

These are external components in the catalogue application diagrams, not an included accessory list. The NHDD interface specified here is PWM / ON-OFF; the diagrams do not make the module a native DALI driver. Select the upstream supply, control devices and LED luminaires for the complete installation.

The catalogue illustrates panel, indoor, recessed, linear, DC-house and industrial lighting applications. It also directs customers to MEAN WELL or its PBM partners for 380 VDC luminaire details; no specific luminaire model is established by that statement.

Standards and Reliability

Safety standards listed LVD BS EN/EN61347 and EAC TP TC004 approved, as stated in the manufacturer catalogue.
EMC emissions Compliance with BS EN/EN55015 and EAC TP TC020.
EMC immunity BS EN/EN61000-4-2, -3, -4, -6 and -8; light-industry level, criteria A; EAC TP TC020.
MTBF reference 15362.0 K hours minimum under Telcordia SR-332 (Bellcore); 2779.1 K hours minimum under MIL-HDBK-217F at 25°C. These calculated reliability figures are not a service-life or warranty duration.
Manufacturer warranty statement The manufacturer literature lists a five-year warranty; applicable manufacturer terms govern.

This driver is a component of the final lighting system. Test EMC with the finished device; an additional EMI filter may be needed. Follow the manufacturer EMC test-report guidance rather than assuming that the module declaration certifies the complete luminaire.

Catalogue Packing Reference

Page 6 lists standard tube packing: 15 pieces per tube, one-box gross weight 0.3 kg, up to 750 pieces per carton, carton gross weight 15.6 kg and carton dimensions 540 × 242 × 125 mm. It also lists tray packing: 40 pieces per tray, one-box gross weight 1.0 kg, up to 200 pieces per carton, carton gross weight 5.03 kg and carton dimensions 332 × 292 × 215 mm.

The page does not explicitly assign those packing methods to the model suffixes. These are catalogue packing references, not the quantity supplied by this product listing; use the separate unit weight above for the individual module.

MEAN WELL NHDD-40 series: Wire-Style DC/DC Constant-Current LED Driver - NHDD-40-100W

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MEAN WELL NHDD-40-100W is a wire-style DC/DC constant-current LED driver for a nominal 380 VDC lighting bus. It supplies a... Read more

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    Description

    MEAN WELL NHDD-40-100W is a wire-style DC/DC constant-current LED driver for a nominal 380 VDC lighting bus. It supplies a nominal 100 mA and has a catalogue typical power of 35 W. The fully encapsulated plastic module uses fanless free-air convection and provides PWM dimming, remote ON/OFF, short-circuit protection and over-temperature protection. Select the LED string using the input-to-output voltage-difference requirement below.

    Product Datasheet

    Download MEAN WELL NHDD-40 Datasheet (PDF)

    The NHDD-40 section is on PDF pages 1, 2, 3, 4, 5, 6. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Constant-Current Output

    Complete model / connection style NHDD-40-100W; W identifies the six-wire version. Catalogue revision 2024-10-16.
    Output current / typical power 100 mA constant current; 35 W typical. The series name does not establish an unconditional 40 W output rating.
    Catalogue voltage entry 350 V DC typical is printed in the specification table. It is not a guaranteed allowable output voltage at every input voltage; the LED-selection condition below applies.
    Current ripple / tolerance Current ripple 40% maximum at rated current; current tolerance ±15%.
    LED-string voltage selection The difference between input voltage and the total forward voltage of the LED string must be at least 40 V and must not exceed 80 V (catalogue Note 7).

    Do not assume that a 350 V LED string is suitable at the nominal 380 V input merely because both values appear as typical table entries: that pair has only a 30 V difference and does not satisfy Note 7. Verify the actual LED forward voltage over operating conditions against the 40–80 V difference requirement to avoid unexpectedly high output current.

    Unless otherwise specified, catalogue measurements use 380 VDC input, rated current and 25°C ambient. Typical power and voltage entries are reference values, not a wider operating envelope.

    DC Input and Startup

    Input range 360–420 VDC; nominal application bus 380 VDC. This module takes DC input; the application diagram uses a separate upstream AC/DC supply.
    Typical efficiency / input current 94% efficiency measured at 100 mA / 380 VDC; typical input current 0.1 A at 380 VDC.
    Setup time 500 ms at 380 VDC, measured at first cold start. Repeated ON/OFF cycling can increase startup time.
    Shutdown input current 2 mA maximum at 380 V input with PWM dimming turned off.

    Low input voltage can require derating. Apply the input range and LED-voltage difference together; the catalogue does not provide a numeric low-input load curve here that would justify a separate full-power guarantee.

    PWM Dimming and Remote ON/OFF

    PWM signal 100 Hz to 1 kHz; the waveform is illustrated with a 5 V high level and 0 V low level.
    ON condition Leave PWM DIM open, or apply a high level above 1.5 V and up to 5 VDC relative to the dimming return.
    OFF condition PWM DIM below 0.9 VDC, or shorted to the dimming return.
    Duty-cycle characteristic Use the published 10–100% duty-cycle plot on page 3. It is marked with a typical ±5% tolerance; during dimming the output current becomes PWM pulses.
    Switch control The page-3 switch is connected between PWM DIM and DIM−: open gives DIM ON (100%); closed gives DIM OFF.

    Leave the PWM DIM+ connection open if dimming and remote control are not used. The catalogue does not define switching behavior in the gap between the stated OFF and ON thresholds or a calibrated current law below the plotted duty range.

    Protection

    Short circuit Hiccup mode; automatic recovery after the fault is removed.
    Over-temperature IC1, the main control IC, detects a typical junction temperature of 150°C; shutdown with automatic recovery after temperature decreases. This is an internal junction threshold, not an allowed ambient or case temperature.
    Reverse polarity The protection table states no damage under reverse polarity; use the specified input and output polarity for normal operation.
    Input undervoltage The driver shuts down when input voltage is below 359 V.

    Cooling and Operating Environment

    Cooling / orientation Fanless free-air convection. The page-3 load-versus-temperature curves are marked for horizontal orientation.
    Ambient-temperature curve The plotted 100% load region extends from −30°C to +40°C ambient (Ta). Do not treat the +90°C case limit as an ambient operating rating.
    Case-temperature curve The separate Tcase curve extends from −30°C to +90°C at 100% load; maximum case temperature is +90°C. Observe the ambient and case requirements together.
    Humidity / storage Operating: 20–90% RH, non-condensing. Storage: −40°C to +80°C and 10–95% RH.
    Temperature coefficient ±0.03%/°C over 0–50°C.
    High-altitude allowance For this fanless module, above 2000 m reduce the permitted ambient temperature by 3.5°C per additional 1000 m.

    Keep the finished luminaire within both the ambient and case-temperature limits under its actual enclosure and airflow conditions.

    Connections and Wiring

    Pin 1 / Blue -Vout: LED negative.
    Pin 2 / Yellow +Vout: LED positive.
    Pin 3 / Red +Vin: DC input positive.
    Pin 4 / Black -Vin: DC input negative; do not connect to -Vout.
    Pin 5 / White PWM DIM+: ON/OFF and PWM dimming; leave open when unused.
    Pin 6 / Black PWM DIM-: Dimming return; separate lead from -Vin recommended.
    Other positions N.C.; no connection. Use the drawing for the actual populated connection positions.

    Do not connect −Vin to −Vout. Use the bottom-view pin layout on page 4 to identify the physical positions rather than reading the drawing as a top view.

    The W version has separate black leads for −Vin and PWM DIM−. The catalogue recommends a separate DIM− wire from the −Vin wiring; identify each lead by its numbered position and function, not color alone.

    Mechanical Installation and Weight

    Body dimensions 32.1 × 20.5 × 12.5 mm (L × W × H). General mechanical tolerance ±1 mm; use the complete bottom-view drawing for PCB or harness layout.
    Housing / potting Fully encapsulated plastic housing with epoxy potting, UL94-V0 as listed.
    Catalogue unit weight 18 g for this wire version. This is the page-2 unit-weight entry, not a carton gross weight.
    Wire specification All wires: UL1569, 22 AWG.
    Illustrated lead dimensions The side view marks the pin-5 lead as 75 ±10 mm and the pin-1/pin-2 output leads as 100 ±10 mm, with illustrated stripped ends of 5 ±2 mm. Do not infer unlabelled lead lengths from these dimensions.
    Soldering limits Wave soldering: 265°C for 5 s maximum. Manual soldering: 390°C for 3 s maximum.
    Vibration 10–500 Hz, 2G; 10 min per cycle, 60 min on each of the X, Y and Z axes.

    The catalogue provides module and connection dimensions; it does not list a mounting-bracket, connector-housing or mating-contact order code for this module. Do not infer that separate mounting hardware or system components are included.

    System Examples and External Components

    UHP-1500-380E Separate upstream AC/DC supply shown feeding the 380 VDC lighting bus; it is not part of the NHDD module.
    DAP-04 External interface shown between the DALI bus and the PWM control connections of the NHDD drivers.
    DLP-04L DALI bus power supply shown in the first application example.
    DLC-02 DALI-2 controller shown in the second application example.
    DOB support The manufacturer offers a DOB solution using a circuit diagram and key components such as a driver IC and choke. Contact MEAN WELL for the applicable solution; this PDF does not supply complete orderable IC or choke codes.

    These are external components in the catalogue application diagrams, not an included accessory list. The NHDD interface specified here is PWM / ON-OFF; the diagrams do not make the module a native DALI driver. Select the upstream supply, control devices and LED luminaires for the complete installation.

    The catalogue illustrates panel, indoor, recessed, linear, DC-house and industrial lighting applications. It also directs customers to MEAN WELL or its PBM partners for 380 VDC luminaire details; no specific luminaire model is established by that statement.

    Standards and Reliability

    Safety standards listed LVD BS EN/EN61347 and EAC TP TC004 approved, as stated in the manufacturer catalogue.
    EMC emissions Compliance with BS EN/EN55015 and EAC TP TC020.
    EMC immunity BS EN/EN61000-4-2, -3, -4, -6 and -8; light-industry level, criteria A; EAC TP TC020.
    MTBF reference 15362.0 K hours minimum under Telcordia SR-332 (Bellcore); 2779.1 K hours minimum under MIL-HDBK-217F at 25°C. These calculated reliability figures are not a service-life or warranty duration.
    Manufacturer warranty statement The manufacturer literature lists a five-year warranty; applicable manufacturer terms govern.

    This driver is a component of the final lighting system. Test EMC with the finished device; an additional EMI filter may be needed. Follow the manufacturer EMC test-report guidance rather than assuming that the module declaration certifies the complete luminaire.

    Catalogue Packing Reference

    Page 6 lists standard tube packing: 15 pieces per tube, one-box gross weight 0.3 kg, up to 750 pieces per carton, carton gross weight 15.6 kg and carton dimensions 540 × 242 × 125 mm. It also lists tray packing: 40 pieces per tray, one-box gross weight 1.0 kg, up to 200 pieces per carton, carton gross weight 5.03 kg and carton dimensions 332 × 292 × 215 mm.

    The page does not explicitly assign those packing methods to the model suffixes. These are catalogue packing references, not the quantity supplied by this product listing; use the separate unit weight above for the individual module.

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