MEAN WELL NPP-1700 series: Battery Charger and Power Supply - NPP-1700-48

Description

The MEAN WELL NPP-1700-48 combines a three-stage lead-acid battery charger and a selectable DC power supply in one fan-cooled enclosure. Default charging settings are 57.6 V boost, 55.2 V float and 25 A constant current. The catalogue maximum output power is 1680 W, subject to the voltage, current, input and temperature limits below. The 48 V model suffix identifies the voltage class rather than the actual charging voltage.

Product Datasheet

Download MEAN WELL NPP-1700 Datasheet (PDF)

The NPP-1700 section is on PDF pages 28, 29, 30, 31, 32, 33, 34, 35, 36. Refer to the complete mechanical drawings and notes when planning installation.

Battery Charger Output

Complete model NPP-1700-48
Nominal voltage class 48 V
Default boost charge voltage 57.6 V
Default float charge voltage 55.2 V
Maximum output current 25 A
Maximum output power 1680 W
Default constant-current setting 25 A
Output voltage adjustment range 42–80 V
Current adjustment range 12.5–25 A
Recommended battery capacity 100–330 Ah

Three-stage charging is the factory operating mode. Supported battery types are flooded, gel and AGM lead-acid. Confirm the battery manufacturer’s charging-voltage and maximum-current requirements; battery-specific settings or specification changes may be necessary.

The built-in potentiometer adjusts float voltage in charger mode. The panel provides Vo Adj and Io Adj controls; current adjustment is 50–100% within the stated 12.5–25 A range. Do not treat the model suffix as the battery’s charging voltage or assume full current throughout the entire voltage range.

Maximum output power is a separate limit, not the product of the default boost voltage and CC setting. Output voltage multiplied by output current must not exceed the rated power.

Selectable Power Supply Mode

Default DC output voltage 57.6 V
Rated output current 25 A
Rated output power 1680 W
PSU voltage adjustment 42–80 V by built-in potentiometer
PSU current adjustment 12.5–25 A
Ripple and noise, maximum 480 mVp-p
Voltage tolerance ±1%
Line regulation ±0.5%
Load regulation ±0.5%
Setup / rise time 1800 ms / 60 ms at 230 VAC, full load
Typical hold-up time 16 ms at 230 VAC, 75% load; 10 ms at 230 VAC, full load

CN71 pins 3 and 4 select the operating mode: leave them open for battery charging (factory default), or connect the supplied mode jumper for power supply operation. These are two functions of the same complete model. In PSU mode, set the output voltage and current for the connected load and observe all derating and power limits.

Three-Stage Charging and Indicators

Stage 1 Constant current: 100% of the CC setting while battery voltage rises
Stage 2 Constant voltage at Vboost while charging current tapers
Stage 3 Float at Vfloat after current reaches 10% of the CC setting
Charger indicator Red during CC/CV charging; green at float / full charge; no light indicates abnormal status
PSU indicator Green during normal power supply operation; no light indicates abnormal status

The transition point shown in the charging curve is 10% of CC. Select settings suitable for the specific battery; this unit’s stated charging function is three-stage operation.

Input and Efficiency

AC input 90–264 VAC
DC input 250–370 VDC
Input frequency 47–63 Hz
Typical AC current 14.8 A at 115 VAC; 9.3 A at 230 VAC
Typical power factor >0.98 at 115 VAC; >0.95 at 230 VAC, full load
Typical cold-start inrush 50 A at 230 VAC
Typical efficiency 94%
Input leakage current <0.75 mA at 240 VAC under 60335-1/2-29; <1.5 mA peak at 240 VAC under 62368-1

Unless otherwise stated, specifications use 230 VAC input, rated load and 25°C ambient temperature. The charging-efficiency test uses 67.2 V output for this model. Active inrush-current limiting and PFC are shown in the block diagram, with PFC and PWM switching frequencies of 80 kHz and 60 kHz.

Cooling and Derating

Cooling Built-in DC fan controlled by internal temperature
Horizontal temperature curve Full power through +50°C; derate to 50% at +70°C
Low-temperature condition −30 to −25°C operation is specified for 230 VAC input only
Low-line current limit 70% output current from 90 VAC to below 180 VAC; 100% from 180 to 264 VAC, at 60 Hz
Output-voltage current limit 100% current up to 67.2 V; 80% above that point through 80 V

Apply the output-voltage/current, AC-input/current and ambient-temperature/power limits together. Full output is not available at every combination of input voltage, output setting and ambient temperature. The AC curve does not establish an additional DC-input derating curve.

For this fan-cooled unit above 2000 m, reduce the permissible ambient temperature by 5°C per additional 1000 m. Keep both the fan opening and airflow path clear. The altitude derating note does not specify an unlimited maximum operating altitude.

Protection

Charger short circuit Constant-current limiting, followed by shutdown; re-power to recover.
PSU overload 105–115% of rated output power; constant-current limiting, then shutdown after 5 seconds; re-power to recover
PSU short circuit Constant-current limiting, followed by shutdown; re-power to recover.
Overvoltage 82–100 V; shutdown and latch-off; re-power to recover
Overtemperature Output shutdown; automatic recovery after temperature falls

The charger short-circuit protection specification applies when the short circuit occurs after the charger has been turned on. Remove the fault before restoring power.

Control Connector and Mating Parts

CN71 header HRS DF11-14DP-2DS or equivalent
Mating housing HRS DF11-14DS or equivalent
Contact family HRS DF11-**SC or equivalent
Pins 1, 2 and 11–14 NC
Pins 3 and 4 Open: charger mode; short: power supply mode
Pin 5 Battery Full signal
Pin 6 Charger OK / DC OK signal
Pin 7 Remote ON-OFF
Pin 8 +12V-AUX
Pins 9 and 10 GND-AUX

The DF11-**SC entry is a contact family with an unspecified suffix, not a complete contact ordering reference. Select the correct contact for the wire assembly. Use the connector orientation and pin numbering shown in the drawing.

GND-AUX is the signal return isolated from the output terminals +V and −V. The +12V-AUX function is controlled by Remote ON-OFF; use it within the specified control arrangement.

Remote Control and TTL Signals

Remote ON-OFF uses a dry contact between pin 7 and pin 8: shorted is ON (default), with pin 7 at 10.8–13.2 V; open is OFF, with pin 7 at −0.5 to +0.5 V. The maximum input voltage is 13.2 V. In charger mode this enables or stops charging; in PSU mode it switches the output on or off.

Pin 5 Battery Full is an output-only TTL signal referenced to GND-AUX pins 9/10, with a maximum sourcing current of 10 mA. Low, −0.5 to +0.5 V, means charging; high, 4.5–5.5 V, means the battery is full.

Pin 6 Charger OK / DC OK is also output-only TTL, referenced to GND-AUX pins 9/10, with a maximum sourcing current of 10 mA. High, 4.5–5.5 V, indicates normal operation; low, −0.5 to +0.5 V, indicates failure or an active protection function.

Mechanical Installation and Accessories

Dimensions, L × W × H 307.7 × 184 × 70 mm
Case drawing 286C; dimensions in mm, general tolerance ±1 mm
Catalogue unit weight 2960 g; packing reference per unit, not a measured net or shipping weight
Output-terminal projection 19 mm as marked in the drawing
Supplied mode jumper 1FF1HMJ20-020-95BS or equivalent; one piece for CN71 pins 3 and 4
Optional accessory Carry Handle; order the unit and handle separately

The flange-slot centres are 155 mm apart along the length; the indicated right-hand slot is 76.35 mm from the body edge. The top drawing marks 144 mm between handle attachment positions. The front view has two +V terminals on the left and one −V terminal on the right. Their successive centre spacings are 23 mm and 66.75 mm; the rightmost terminal centre is 39.75 mm from the indicated right edge. The drawing shows 164 mm inner body width within 184 mm overall width.

The output-terminal centre height is marked 18.6 mm. The rear drawing shows the AC inlet, power switch and fan; its airflow arrow points toward the rear AC side. Follow the front-view +V and −V markings when wiring the output.

The optional Carry Handle kit drawing lists one handle, four foot pads and two screws. Install them at the depicted positions; the screw marking is M4*2. The handle is a separately ordered accessory, not part of the charger’s stated standard mode-jumper supply.

Environment and Reliability

Operating ambient −30 to +70°C, subject to the stated input and derating conditions
Operating humidity 20–95% RH, non-condensing
Storage −40 to +85°C; 10–95% RH, non-condensing
Temperature coefficient ±0.05%/°C over 0–50°C
Vibration 10–500 Hz, 2G; 10 minutes per cycle, 60 minutes each along X, Y and Z
Minimum calculated MTBF 577.4 thousand hours, Telcordia SR-332; 58.5 thousand hours, MIL-HDBK-217F at 25°C
Manufacturer warranty 3 years

Application examples include radio-system backup, lead-acid scooter charging, camping cars, buses, heavy-duty and specialty vehicles, surveillance, industrial automation and mechanical or electrical equipment. Check the load, battery and installation conditions for the intended application.

Safety, Insulation and EMC

Dielectric withstand Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 0.5 kVAC
Insulation resistance 100 MΩ between input/output, input/FG and output/FG, at 500 VDC, 25°C and 70% RH
Conducted / radiated emissions BS EN/EN 55032 (CISPR32): Class B conducted / Class A radiated
Harmonic current / voltage flicker BS EN/EN 61000-3-2 Class A / BS EN/EN 61000-3-3

The catalogue lists CB IEC 62368-1 and IEC 60335-1/2-29; Dekra BS EN/EN 62368-1 and BS EN/EN 60335-1/2-29; UL 62368-1; and EAC TP TC 004 approvals. These component approvals do not by themselves certify the complete equipment.

Immunity references BS EN/EN 61000-4-2 through -4-6, -4-8 and -4-11: ESD 8 kV air / 4 kV contact; radiated RF 3 V/m; EFT/burst 1 kV; surge 1 kV line-to-line / 2 kV line-to-earth; conducted RF 3 Vrms; magnetic field 1 A/m. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.

The EMC test arrangement mounts the unit on a 600 × 900 mm metal plate, 1 mm thick. Final equipment must be checked for continued EMC compliance.

MEAN WELL NPP-1700 series: Battery Charger and Power Supply - NPP-1700-48

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The MEAN WELL NPP-1700-48 combines a three-stage lead-acid battery charger and a selectable DC power supply in one fan-cooled enclosure.... Read more

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    Description

    The MEAN WELL NPP-1700-48 combines a three-stage lead-acid battery charger and a selectable DC power supply in one fan-cooled enclosure. Default charging settings are 57.6 V boost, 55.2 V float and 25 A constant current. The catalogue maximum output power is 1680 W, subject to the voltage, current, input and temperature limits below. The 48 V model suffix identifies the voltage class rather than the actual charging voltage.

    Product Datasheet

    Download MEAN WELL NPP-1700 Datasheet (PDF)

    The NPP-1700 section is on PDF pages 28, 29, 30, 31, 32, 33, 34, 35, 36. Refer to the complete mechanical drawings and notes when planning installation.

    Battery Charger Output

    Complete model NPP-1700-48
    Nominal voltage class 48 V
    Default boost charge voltage 57.6 V
    Default float charge voltage 55.2 V
    Maximum output current 25 A
    Maximum output power 1680 W
    Default constant-current setting 25 A
    Output voltage adjustment range 42–80 V
    Current adjustment range 12.5–25 A
    Recommended battery capacity 100–330 Ah

    Three-stage charging is the factory operating mode. Supported battery types are flooded, gel and AGM lead-acid. Confirm the battery manufacturer’s charging-voltage and maximum-current requirements; battery-specific settings or specification changes may be necessary.

    The built-in potentiometer adjusts float voltage in charger mode. The panel provides Vo Adj and Io Adj controls; current adjustment is 50–100% within the stated 12.5–25 A range. Do not treat the model suffix as the battery’s charging voltage or assume full current throughout the entire voltage range.

    Maximum output power is a separate limit, not the product of the default boost voltage and CC setting. Output voltage multiplied by output current must not exceed the rated power.

    Selectable Power Supply Mode

    Default DC output voltage 57.6 V
    Rated output current 25 A
    Rated output power 1680 W
    PSU voltage adjustment 42–80 V by built-in potentiometer
    PSU current adjustment 12.5–25 A
    Ripple and noise, maximum 480 mVp-p
    Voltage tolerance ±1%
    Line regulation ±0.5%
    Load regulation ±0.5%
    Setup / rise time 1800 ms / 60 ms at 230 VAC, full load
    Typical hold-up time 16 ms at 230 VAC, 75% load; 10 ms at 230 VAC, full load

    CN71 pins 3 and 4 select the operating mode: leave them open for battery charging (factory default), or connect the supplied mode jumper for power supply operation. These are two functions of the same complete model. In PSU mode, set the output voltage and current for the connected load and observe all derating and power limits.

    Three-Stage Charging and Indicators

    Stage 1 Constant current: 100% of the CC setting while battery voltage rises
    Stage 2 Constant voltage at Vboost while charging current tapers
    Stage 3 Float at Vfloat after current reaches 10% of the CC setting
    Charger indicator Red during CC/CV charging; green at float / full charge; no light indicates abnormal status
    PSU indicator Green during normal power supply operation; no light indicates abnormal status

    The transition point shown in the charging curve is 10% of CC. Select settings suitable for the specific battery; this unit’s stated charging function is three-stage operation.

    Input and Efficiency

    AC input 90–264 VAC
    DC input 250–370 VDC
    Input frequency 47–63 Hz
    Typical AC current 14.8 A at 115 VAC; 9.3 A at 230 VAC
    Typical power factor >0.98 at 115 VAC; >0.95 at 230 VAC, full load
    Typical cold-start inrush 50 A at 230 VAC
    Typical efficiency 94%
    Input leakage current <0.75 mA at 240 VAC under 60335-1/2-29; <1.5 mA peak at 240 VAC under 62368-1

    Unless otherwise stated, specifications use 230 VAC input, rated load and 25°C ambient temperature. The charging-efficiency test uses 67.2 V output for this model. Active inrush-current limiting and PFC are shown in the block diagram, with PFC and PWM switching frequencies of 80 kHz and 60 kHz.

    Cooling and Derating

    Cooling Built-in DC fan controlled by internal temperature
    Horizontal temperature curve Full power through +50°C; derate to 50% at +70°C
    Low-temperature condition −30 to −25°C operation is specified for 230 VAC input only
    Low-line current limit 70% output current from 90 VAC to below 180 VAC; 100% from 180 to 264 VAC, at 60 Hz
    Output-voltage current limit 100% current up to 67.2 V; 80% above that point through 80 V

    Apply the output-voltage/current, AC-input/current and ambient-temperature/power limits together. Full output is not available at every combination of input voltage, output setting and ambient temperature. The AC curve does not establish an additional DC-input derating curve.

    For this fan-cooled unit above 2000 m, reduce the permissible ambient temperature by 5°C per additional 1000 m. Keep both the fan opening and airflow path clear. The altitude derating note does not specify an unlimited maximum operating altitude.

    Protection

    Charger short circuit Constant-current limiting, followed by shutdown; re-power to recover.
    PSU overload 105–115% of rated output power; constant-current limiting, then shutdown after 5 seconds; re-power to recover
    PSU short circuit Constant-current limiting, followed by shutdown; re-power to recover.
    Overvoltage 82–100 V; shutdown and latch-off; re-power to recover
    Overtemperature Output shutdown; automatic recovery after temperature falls

    The charger short-circuit protection specification applies when the short circuit occurs after the charger has been turned on. Remove the fault before restoring power.

    Control Connector and Mating Parts

    CN71 header HRS DF11-14DP-2DS or equivalent
    Mating housing HRS DF11-14DS or equivalent
    Contact family HRS DF11-**SC or equivalent
    Pins 1, 2 and 11–14 NC
    Pins 3 and 4 Open: charger mode; short: power supply mode
    Pin 5 Battery Full signal
    Pin 6 Charger OK / DC OK signal
    Pin 7 Remote ON-OFF
    Pin 8 +12V-AUX
    Pins 9 and 10 GND-AUX

    The DF11-**SC entry is a contact family with an unspecified suffix, not a complete contact ordering reference. Select the correct contact for the wire assembly. Use the connector orientation and pin numbering shown in the drawing.

    GND-AUX is the signal return isolated from the output terminals +V and −V. The +12V-AUX function is controlled by Remote ON-OFF; use it within the specified control arrangement.

    Remote Control and TTL Signals

    Remote ON-OFF uses a dry contact between pin 7 and pin 8: shorted is ON (default), with pin 7 at 10.8–13.2 V; open is OFF, with pin 7 at −0.5 to +0.5 V. The maximum input voltage is 13.2 V. In charger mode this enables or stops charging; in PSU mode it switches the output on or off.

    Pin 5 Battery Full is an output-only TTL signal referenced to GND-AUX pins 9/10, with a maximum sourcing current of 10 mA. Low, −0.5 to +0.5 V, means charging; high, 4.5–5.5 V, means the battery is full.

    Pin 6 Charger OK / DC OK is also output-only TTL, referenced to GND-AUX pins 9/10, with a maximum sourcing current of 10 mA. High, 4.5–5.5 V, indicates normal operation; low, −0.5 to +0.5 V, indicates failure or an active protection function.

    Mechanical Installation and Accessories

    Dimensions, L × W × H 307.7 × 184 × 70 mm
    Case drawing 286C; dimensions in mm, general tolerance ±1 mm
    Catalogue unit weight 2960 g; packing reference per unit, not a measured net or shipping weight
    Output-terminal projection 19 mm as marked in the drawing
    Supplied mode jumper 1FF1HMJ20-020-95BS or equivalent; one piece for CN71 pins 3 and 4
    Optional accessory Carry Handle; order the unit and handle separately

    The flange-slot centres are 155 mm apart along the length; the indicated right-hand slot is 76.35 mm from the body edge. The top drawing marks 144 mm between handle attachment positions. The front view has two +V terminals on the left and one −V terminal on the right. Their successive centre spacings are 23 mm and 66.75 mm; the rightmost terminal centre is 39.75 mm from the indicated right edge. The drawing shows 164 mm inner body width within 184 mm overall width.

    The output-terminal centre height is marked 18.6 mm. The rear drawing shows the AC inlet, power switch and fan; its airflow arrow points toward the rear AC side. Follow the front-view +V and −V markings when wiring the output.

    The optional Carry Handle kit drawing lists one handle, four foot pads and two screws. Install them at the depicted positions; the screw marking is M4*2. The handle is a separately ordered accessory, not part of the charger’s stated standard mode-jumper supply.

    Environment and Reliability

    Operating ambient −30 to +70°C, subject to the stated input and derating conditions
    Operating humidity 20–95% RH, non-condensing
    Storage −40 to +85°C; 10–95% RH, non-condensing
    Temperature coefficient ±0.05%/°C over 0–50°C
    Vibration 10–500 Hz, 2G; 10 minutes per cycle, 60 minutes each along X, Y and Z
    Minimum calculated MTBF 577.4 thousand hours, Telcordia SR-332; 58.5 thousand hours, MIL-HDBK-217F at 25°C
    Manufacturer warranty 3 years

    Application examples include radio-system backup, lead-acid scooter charging, camping cars, buses, heavy-duty and specialty vehicles, surveillance, industrial automation and mechanical or electrical equipment. Check the load, battery and installation conditions for the intended application.

    Safety, Insulation and EMC

    Dielectric withstand Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 0.5 kVAC
    Insulation resistance 100 MΩ between input/output, input/FG and output/FG, at 500 VDC, 25°C and 70% RH
    Conducted / radiated emissions BS EN/EN 55032 (CISPR32): Class B conducted / Class A radiated
    Harmonic current / voltage flicker BS EN/EN 61000-3-2 Class A / BS EN/EN 61000-3-3

    The catalogue lists CB IEC 62368-1 and IEC 60335-1/2-29; Dekra BS EN/EN 62368-1 and BS EN/EN 60335-1/2-29; UL 62368-1; and EAC TP TC 004 approvals. These component approvals do not by themselves certify the complete equipment.

    Immunity references BS EN/EN 61000-4-2 through -4-6, -4-8 and -4-11: ESD 8 kV air / 4 kV contact; radiated RF 3 V/m; EFT/burst 1 kV; surge 1 kV line-to-line / 2 kV line-to-earth; conducted RF 3 Vrms; magnetic field 1 A/m. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.

    The EMC test arrangement mounts the unit on a 600 × 900 mm metal plate, 1 mm thick. Final equipment must be checked for continued EMC compliance.

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