MEAN WELL PLN-100 series: Single-output CV/CC power supply - PLN-100-20

Description

PLN-100-20 — Single-output CV/CC power supply

MEAN WELL PLN-100-20 is a single-output power supply with a 20 V DC output, 4.8 A rated current and 96 W stated output power. It accepts 90–295 VAC or 127–417 VDC and uses active PFC, an IP64 fully isolated plastic case and free-air convection cooling. The stated current and power are maximum possible values; the UL1310 Class 2 protection threshold may be slightly lower.

Download MEAN WELL PLN-100 Datasheet (PDF)
Download MEAN WELL LED Installation Manual (PDF)
Download MEAN WELL EMI Testing Guidance (PDF)

PLN-100: PDF pages 13–15.

Output specifications and adjustment

Nominal output voltage 20 V DC.
Constant-current operating region 15–20 V DC.
Rated output current 4.8 A. This is the maximum possible output current; see the output-rating limitation below.
Rated output power 96 W. This is the maximum possible output power; see the output-rating limitation below.
Output voltage adjustment 17–20 V DC through internal potentiometer SVR1.
Output current adjustment 3.6–4.8 A through internal potentiometer SVR2.
Ripple and noise 150 mVp-p maximum. Measured with 20 MHz bandwidth and a 12-inch twisted-pair lead terminated with 0.1 µF and 47 µF capacitors in parallel.
Voltage tolerance ±3.0%; includes setup tolerance, line regulation and load regulation.
Line regulation ±1.0%.
Load regulation ±2.0%.
Setup and rise time Setup: 500 ms at 230 VAC; 1200 ms at 115 VAC, at full load. Rise time: 80 ms at either 230 VAC or 115 VAC, at full load.
Hold-up time 60 ms at 230 VAC; 16 ms at 115 VAC, typical at full load.
Output-rating limitation The rated-current and rated-power table entries are the maximum possible output values. Overload protection may activate slightly below these levels to meet UL1310 Class 2 requirements.

Input and efficiency

Input voltage 90–295 VAC or 127–417 VDC. Apply the low-input-voltage load curve.
Input frequency 47–63 Hz.
Power factor Built-in active PFC. PF >0.95 at 115 VAC and 230 VAC; PF >0.92 at 277 VAC, typical at full load.
Total harmonic distortion THD <20% when output loading is ≥75% at 115 VAC or 230 VAC and ≥75% at 277 VAC.
Efficiency 88.5% typical for this model.
Series performance reference The PLN-100 series is described as reaching up to 88.5% efficiency. This series value does not replace this model’s typical efficiency. PDF page 15 shows efficiency-versus-load curves for the 48 V model at 115, 230 and 277 VAC, and power-factor curves in constant-current mode.
AC input current 1.1 A at 115 VAC; 0.55 A at 230 VAC; 0.45 A at 277 VAC. Typical values.
Inrush current 40 A typical cold start at 230 VAC; pulse width 1030 µs measured at 50% of peak current.
Leakage current <0.75 mA at 240 VAC.

LED load and application conditions

Load application LED lighting and moving-sign applications. Suitable for dry or damp locations, subject to the installation guidance.
LED drive method CV+CC design: constant-voltage area (A) may supply an LED driver; constant-current area (B) directly drives LEDs. Area (C) is hiccup protection.
LED-system compatibility The highest output voltage within the constant-current region depends on the configuration of the end system. Contact MEAN WELL if compatibility issues arise.
Switched-mains installation To meet the stated ErP lighting-fixture requirements, use this supply behind a switch; do not leave it permanently connected to the mains.

Protection and environment

Overcurrent protection 95–102% as stated in the protection table. Constant-current limiting; automatic recovery after the fault condition is removed.
Short-circuit protection Hiccup mode; automatic recovery after the fault condition is removed.
Overvoltage protection 22–27 V. Output shuts down and latches off; cycle power to recover.
Overtemperature protection Output shuts down; cycle power to recover.
Cooling Free-air convection.
Working temperature −30 to +50°C, with the specified load derating.
Ambient-temperature load curve Horizontal mounting: 100% load from −10 to +40°C, reducing along the curve to 60% at +50°C. The −30 to −10°C part of the chart is restricted to 230 VAC input only.
Input-voltage load curve At 60 Hz, the static-characteristic curve shows 80% load at 90 VAC and 100% load from 100 to 295 VAC. Apply temperature and input-voltage limits together.
High-altitude derating For this fanless supply, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m altitude.
Working humidity 20–95% RH, non-condensing.
Storage conditions −40 to +80°C; 10–95% RH.
Temperature coefficient ±0.03%/°C over 0–50°C.
Vibration 10–500 Hz, 2 G, 12 minutes per cycle, for 72 minutes along each of the X, Y and Z axes.

Safety, EMC and reliability

Power-unit classification SELV; LPS and Class 2 power unit; the input cable includes an FG conductor.
Safety standards and model scope UL879, UL1310 and UL8750; CSA C22.2 No. 207-M89; TUV BS EN/EN61347-1 and -2-13 independent; CAN/CSA C22.2 No. 250.13-12; EAC TP TC 004; GB19510.1 and GB19510.14; IP64 approved. CAN/CSA C22.2 No. 223-M91 is also listed (except for the 48 V model). The combined Canada/US marking for UL1310 excludes 48 V, while the UL8750/UL879 marking is shown for all models.
Optional CCC configuration The CCC marking is identified as optional. Confirm the required supplied certification configuration with the manufacturer.
Design-reference standards UL60950 is a design reference. Safety and EMC design also refer to EN60598-1, subject 8750 (UL), CNS15233, GB7000.1 and FCC Part 18; these references are not additional approval claims.
Withstand voltage Input to output: 3.75 kVAC. Input to FG: 2 kVAC; output to FG: 0.5 kVAC.
Isolation resistance Input to output: 100 MΩ at 500 VDC, 25°C and 70% RH.
EMC emission BS EN/EN55015; BS EN/EN55032 (CISPR32) Class B; BS EN/EN61000-3-2 Class C at >75% load; BS EN/EN61000-3-3; GB/T17743 and GB17625.1; EAC TP TC 020.
EMC immunity BS EN/EN61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN61547; BS EN/EN55035; light-industry level (4 kV surge); EAC TP TC 020.
Quality and reliability design 100% full-load burn-in testing; high-reliability design.
MTBF Minimum 2689.6 thousand hours by Telcordia SR-332 (Bellcore); minimum 303.2 thousand hours by MIL-HDBK-217F at 25°C.
Manufacturer warranty 2 years.

Construction, wiring and dimensions

Construction Fully isolated plastic case with IP64 design. Input and output are provided by the specified cables; connect the FG conductor appropriately.
Dimensions 200 × 70.5 × 35 mm (L × W × H). Case No. 955A; drawing units are millimetres with general tolerance ±1 mm.
Mounting drawing Two open mounting features marked R2.5 mm, with 6.26 mm horizontal edge offsets and 22.84 mm vertical edge offsets.
Case-temperature measurement point The marked Tcase point is 100 mm from the right-hand end and 35.25 mm from the lower edge in the plan view. These numbers locate the measurement point; they are not a numeric case-temperature rating.
AC input cable SVT 18 AWG × 3 cores, 310 ±20 mm long. Brown = AC/L; blue = AC/N. Green/yellow = FG.
DC output cable SVT 18 AWG × 2 cores, 310 ±20 mm long. Red = +V; black = −V.
Adjustment access The drawing shows SVR1 for output voltage and SVR2 for output current under the upper case. Any manufacturer-permitted case opening and adjustment must be performed by qualified personnel, with power disconnected and the installation/manual requirements observed.
Switching-frequency reference 100 kHz. Values shown in the block diagram.
Packing and weight 520 g, catalog packing reference per unit; not a measured net-weight claim. Outer packing: 20 pieces, 12.5 kg, 0.9 CUFT.
General test conditions Unless otherwise specified, parameters are measured at 230 VAC input, rated load and 25°C ambient temperature.

Installation and system guidance

Installation isolation and service Disconnect the supply from the mains before installation or maintenance and prevent unintended reconnection. Have faults examined by a qualified technician; do not open the case yourself. Any adjustment requiring case removal must be performed by qualified personnel with mains disconnected, following the model drawing and safe reassembly requirements. Dispose of the LED supply together with the lighting equipment at end of life.
Ventilation and mechanical support Keep ventilation clear and do not stack objects on the unit. Maintain 10–15 cm clearance when an adjacent device is a heat source. Follow this model’s mounting orientation and derating diagrams. Check the mounting surface and luminaire structural strength; use safety cables for bay lighting applications. For IP64 units, use indoors or outdoors only where sheltered from rain. Do not immerse the unit in water.
Wiring and system enclosure Use approved input and output wiring with current ratings at least equal to the applicable unit current. Follow this model’s terminal assignments. Connect this model’s FG lead to protective earth (PE). Provide insulation around system interconnections and enclose single-insulated wiring. Keep output current and power within the model ratings and temperature limits. Have damaged external flexible cables replaced by the manufacturer, its service agent or similarly qualified personnel.
Circuit-breaker reference At 230 V AC, the installation manual gives calculated maximum quantities for PLN-100 with ABB S200-series breakers: B10 1, B16 3, C10 3, C16 5, D10 6 and D16 10. B, C and D identify breaker trip curves; 10 and 16 identify ampere ratings. These counts apply to that stated breaker and voltage reference.
EMC integration Reverify EMC in the finished equipment with the connected load and actual wiring and assembly. The linked guidance describes representative component-power-supply tests; its illustrated distances are test arrangements, not installation clearances.

MEAN WELL PLN-100 series: Single-output CV/CC power supply - PLN-100-20

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PLN-100-20 — Single-output CV/CC power supply MEAN WELL PLN-100-20 is a single-output power supply with a 20 V DC output,... Read more

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    Description

    PLN-100-20 — Single-output CV/CC power supply

    MEAN WELL PLN-100-20 is a single-output power supply with a 20 V DC output, 4.8 A rated current and 96 W stated output power. It accepts 90–295 VAC or 127–417 VDC and uses active PFC, an IP64 fully isolated plastic case and free-air convection cooling. The stated current and power are maximum possible values; the UL1310 Class 2 protection threshold may be slightly lower.

    Download MEAN WELL PLN-100 Datasheet (PDF)
    Download MEAN WELL LED Installation Manual (PDF)
    Download MEAN WELL EMI Testing Guidance (PDF)

    PLN-100: PDF pages 13–15.

    Output specifications and adjustment

    Nominal output voltage 20 V DC.
    Constant-current operating region 15–20 V DC.
    Rated output current 4.8 A. This is the maximum possible output current; see the output-rating limitation below.
    Rated output power 96 W. This is the maximum possible output power; see the output-rating limitation below.
    Output voltage adjustment 17–20 V DC through internal potentiometer SVR1.
    Output current adjustment 3.6–4.8 A through internal potentiometer SVR2.
    Ripple and noise 150 mVp-p maximum. Measured with 20 MHz bandwidth and a 12-inch twisted-pair lead terminated with 0.1 µF and 47 µF capacitors in parallel.
    Voltage tolerance ±3.0%; includes setup tolerance, line regulation and load regulation.
    Line regulation ±1.0%.
    Load regulation ±2.0%.
    Setup and rise time Setup: 500 ms at 230 VAC; 1200 ms at 115 VAC, at full load. Rise time: 80 ms at either 230 VAC or 115 VAC, at full load.
    Hold-up time 60 ms at 230 VAC; 16 ms at 115 VAC, typical at full load.
    Output-rating limitation The rated-current and rated-power table entries are the maximum possible output values. Overload protection may activate slightly below these levels to meet UL1310 Class 2 requirements.

    Input and efficiency

    Input voltage 90–295 VAC or 127–417 VDC. Apply the low-input-voltage load curve.
    Input frequency 47–63 Hz.
    Power factor Built-in active PFC. PF >0.95 at 115 VAC and 230 VAC; PF >0.92 at 277 VAC, typical at full load.
    Total harmonic distortion THD <20% when output loading is ≥75% at 115 VAC or 230 VAC and ≥75% at 277 VAC.
    Efficiency 88.5% typical for this model.
    Series performance reference The PLN-100 series is described as reaching up to 88.5% efficiency. This series value does not replace this model’s typical efficiency. PDF page 15 shows efficiency-versus-load curves for the 48 V model at 115, 230 and 277 VAC, and power-factor curves in constant-current mode.
    AC input current 1.1 A at 115 VAC; 0.55 A at 230 VAC; 0.45 A at 277 VAC. Typical values.
    Inrush current 40 A typical cold start at 230 VAC; pulse width 1030 µs measured at 50% of peak current.
    Leakage current <0.75 mA at 240 VAC.

    LED load and application conditions

    Load application LED lighting and moving-sign applications. Suitable for dry or damp locations, subject to the installation guidance.
    LED drive method CV+CC design: constant-voltage area (A) may supply an LED driver; constant-current area (B) directly drives LEDs. Area (C) is hiccup protection.
    LED-system compatibility The highest output voltage within the constant-current region depends on the configuration of the end system. Contact MEAN WELL if compatibility issues arise.
    Switched-mains installation To meet the stated ErP lighting-fixture requirements, use this supply behind a switch; do not leave it permanently connected to the mains.

    Protection and environment

    Overcurrent protection 95–102% as stated in the protection table. Constant-current limiting; automatic recovery after the fault condition is removed.
    Short-circuit protection Hiccup mode; automatic recovery after the fault condition is removed.
    Overvoltage protection 22–27 V. Output shuts down and latches off; cycle power to recover.
    Overtemperature protection Output shuts down; cycle power to recover.
    Cooling Free-air convection.
    Working temperature −30 to +50°C, with the specified load derating.
    Ambient-temperature load curve Horizontal mounting: 100% load from −10 to +40°C, reducing along the curve to 60% at +50°C. The −30 to −10°C part of the chart is restricted to 230 VAC input only.
    Input-voltage load curve At 60 Hz, the static-characteristic curve shows 80% load at 90 VAC and 100% load from 100 to 295 VAC. Apply temperature and input-voltage limits together.
    High-altitude derating For this fanless supply, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m altitude.
    Working humidity 20–95% RH, non-condensing.
    Storage conditions −40 to +80°C; 10–95% RH.
    Temperature coefficient ±0.03%/°C over 0–50°C.
    Vibration 10–500 Hz, 2 G, 12 minutes per cycle, for 72 minutes along each of the X, Y and Z axes.

    Safety, EMC and reliability

    Power-unit classification SELV; LPS and Class 2 power unit; the input cable includes an FG conductor.
    Safety standards and model scope UL879, UL1310 and UL8750; CSA C22.2 No. 207-M89; TUV BS EN/EN61347-1 and -2-13 independent; CAN/CSA C22.2 No. 250.13-12; EAC TP TC 004; GB19510.1 and GB19510.14; IP64 approved. CAN/CSA C22.2 No. 223-M91 is also listed (except for the 48 V model). The combined Canada/US marking for UL1310 excludes 48 V, while the UL8750/UL879 marking is shown for all models.
    Optional CCC configuration The CCC marking is identified as optional. Confirm the required supplied certification configuration with the manufacturer.
    Design-reference standards UL60950 is a design reference. Safety and EMC design also refer to EN60598-1, subject 8750 (UL), CNS15233, GB7000.1 and FCC Part 18; these references are not additional approval claims.
    Withstand voltage Input to output: 3.75 kVAC. Input to FG: 2 kVAC; output to FG: 0.5 kVAC.
    Isolation resistance Input to output: 100 MΩ at 500 VDC, 25°C and 70% RH.
    EMC emission BS EN/EN55015; BS EN/EN55032 (CISPR32) Class B; BS EN/EN61000-3-2 Class C at >75% load; BS EN/EN61000-3-3; GB/T17743 and GB17625.1; EAC TP TC 020.
    EMC immunity BS EN/EN61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN61547; BS EN/EN55035; light-industry level (4 kV surge); EAC TP TC 020.
    Quality and reliability design 100% full-load burn-in testing; high-reliability design.
    MTBF Minimum 2689.6 thousand hours by Telcordia SR-332 (Bellcore); minimum 303.2 thousand hours by MIL-HDBK-217F at 25°C.
    Manufacturer warranty 2 years.

    Construction, wiring and dimensions

    Construction Fully isolated plastic case with IP64 design. Input and output are provided by the specified cables; connect the FG conductor appropriately.
    Dimensions 200 × 70.5 × 35 mm (L × W × H). Case No. 955A; drawing units are millimetres with general tolerance ±1 mm.
    Mounting drawing Two open mounting features marked R2.5 mm, with 6.26 mm horizontal edge offsets and 22.84 mm vertical edge offsets.
    Case-temperature measurement point The marked Tcase point is 100 mm from the right-hand end and 35.25 mm from the lower edge in the plan view. These numbers locate the measurement point; they are not a numeric case-temperature rating.
    AC input cable SVT 18 AWG × 3 cores, 310 ±20 mm long. Brown = AC/L; blue = AC/N. Green/yellow = FG.
    DC output cable SVT 18 AWG × 2 cores, 310 ±20 mm long. Red = +V; black = −V.
    Adjustment access The drawing shows SVR1 for output voltage and SVR2 for output current under the upper case. Any manufacturer-permitted case opening and adjustment must be performed by qualified personnel, with power disconnected and the installation/manual requirements observed.
    Switching-frequency reference 100 kHz. Values shown in the block diagram.
    Packing and weight 520 g, catalog packing reference per unit; not a measured net-weight claim. Outer packing: 20 pieces, 12.5 kg, 0.9 CUFT.
    General test conditions Unless otherwise specified, parameters are measured at 230 VAC input, rated load and 25°C ambient temperature.

    Installation and system guidance

    Installation isolation and service Disconnect the supply from the mains before installation or maintenance and prevent unintended reconnection. Have faults examined by a qualified technician; do not open the case yourself. Any adjustment requiring case removal must be performed by qualified personnel with mains disconnected, following the model drawing and safe reassembly requirements. Dispose of the LED supply together with the lighting equipment at end of life.
    Ventilation and mechanical support Keep ventilation clear and do not stack objects on the unit. Maintain 10–15 cm clearance when an adjacent device is a heat source. Follow this model’s mounting orientation and derating diagrams. Check the mounting surface and luminaire structural strength; use safety cables for bay lighting applications. For IP64 units, use indoors or outdoors only where sheltered from rain. Do not immerse the unit in water.
    Wiring and system enclosure Use approved input and output wiring with current ratings at least equal to the applicable unit current. Follow this model’s terminal assignments. Connect this model’s FG lead to protective earth (PE). Provide insulation around system interconnections and enclose single-insulated wiring. Keep output current and power within the model ratings and temperature limits. Have damaged external flexible cables replaced by the manufacturer, its service agent or similarly qualified personnel.
    Circuit-breaker reference At 230 V AC, the installation manual gives calculated maximum quantities for PLN-100 with ABB S200-series breakers: B10 1, B16 3, C10 3, C16 5, D10 6 and D16 10. B, C and D identify breaker trip curves; 10 and 16 identify ampere ratings. These counts apply to that stated breaker and voltage reference.
    EMC integration Reverify EMC in the finished equipment with the connected load and actual wiring and assembly. The linked guidance describes representative component-power-supply tests; its illustrated distances are test arrangements, not installation clearances.

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