MEAN WELL PSC-160 series: AC/DC power supply with battery charger - PSC-160A

Description

MEAN WELL PSC-160A is an AC/DC power supply with battery charger in the open PCB version. It provides a 13.8 V main output rated at 7.6 A and a 13.8 V charging output rated at 4 A, within a combined catalogue rating of 160 W. An external 12 V nominal battery can supply the connected load during an AC interruption.

Product Datasheet

Download MEAN WELL PSC-160 Datasheet (PDF)

The PSC-160 section is on PDF pages 11, 12, 13, 14. Refer to the complete mechanical drawings and notes when planning installation.

Model and output ratings

Complete model PSC-160A
Configuration open PCB version
External battery nominal voltage 12 V
CH1 output voltage 13.8 V
CH1 rated current 7.6 A
CH2 charge voltage 13.8 V
CH2 rated charging current 4 A
Rated total output power 160 W
CH1 current range 0–11.6 A
CH1 voltage adjustment range 12–15 V
CH1 ripple and noise, maximum 150 mVp-p
CH1 tolerance / line / load regulation ±1.0% / ±0.5% / ±0.5%

CH1 supplies the load and CH2 charges the external battery. The stated power is the combined unit rating, not a separate allowance for each output. Keep the simultaneous load and charging demand within the total power rating and the applicable current and derating limits.

The CH1 current-range ceiling is not an additional output on top of the rated charging load. The CH2 column specifies rated charging current without a separate adjustable current range.

SVR1 adjusts the CH1 output voltage. Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Input and timing

Input voltage 90–264 VAC / 127–370 VDC
Input frequency 47–63 Hz
Typical efficiency 88%
Typical AC current 2.5 A at 115 VAC / 1.5 A at 230 VAC
Typical cold-start inrush current 35 A at 115 VAC / 70 A at 230 VAC
Leakage current <1 mA at 240 VAC
Set-up / rise time at full load 2000 / 30 ms at 230 VAC; 2000 / 30 ms at 115 VAC
Typical hold-up time at full load 40 ms at 230 VAC / 40 ms at 115 VAC
Typical power factor at full load ≥0.95 at 230 VAC / ≥0.98 at 115 VAC

Unless otherwise specified, catalogue measurements use 230 VAC input, rated load and 25°C ambient temperature. Set-up time is measured at the first cold start; repeated ON/OFF switching can increase the set-up time.

Built-in active power-factor correction is provided.

Battery backup and protection

Overload protection 105–150% of rated output power; hiccup mode with automatic recovery after removal of the fault
CH1 overvoltage protection 14.49–18.63 V; shutdown; reapply input power to recover
Battery low-voltage cut-off 10 ± 0.5 V
Battery low alarm threshold <11 V

With AC present, the supply powers the load and charges a connected 12 V nominal battery at the same time. When AC fails, the external battery supplies the load through the backup circuit. Connect the battery to Battery + and Battery −, and the load to +V and −V.

The protection features include short circuit, overload, overvoltage, battery low-voltage cut-off and battery reverse-polarity protection by fuse. Verify battery polarity before connection; fuse protection is not a normal operating mode.

The battery is external. Select its capacity and charging requirements for the application; a battery, battery harness and standalone UPS enclosure are not specified as included with this power supply.

AC OK and battery-low relay contacts

Alarm contact rating 30 V maximum / 1 A maximum
AC OK contact, CN3 pins 1–2 Low or short when the supply is ON; high or open when the supply is OFF
Battery-low contact, CN3 pins 3–4 Low or short below 11 V battery voltage; high or open above 11 V

Use an external voltage source and resistor within the contact rating. AC OK indicates the power-supply state; Battery Low indicates the battery threshold. The AC OK relay RL1 also enters hiccup operation while overload protection is active.

Cooling, derating and environment

Cooling Free-air convection
Working temperature −20 to +70°C, subject to derating
Working humidity 20–90% RH, non-condensing
Storage temperature and humidity −20 to +85°C / 10–95% RH
CH1 temperature coefficient ±0.03%/°C over 0–45°C

For this open PCB version, the horizontal-mounting temperature curve permits 100% load from −20°C through 45°C, then reduces linearly to 50% at 70°C.

The input-voltage curve at 60 Hz permits 80% load at 90 VAC, rising to 100% at 100 VAC and remaining at 100% through 264 VAC. Apply both the input-voltage and ambient-temperature limits.

For fanless operation above 2,000 m, reduce the permitted ambient temperature by 3.5°C per additional 1,000 m. This is an altitude-related thermal derating condition.

Vibration specification: 10–500 Hz, 2 G, 10 minutes per cycle, 60 minutes each along the X, Y and Z axes.

Safety, EMC and reliability

Safety approvals listed UL62368-1; TUV BS EN/EN62368-1; EAC TP TC 004
Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
Isolation resistance 100 MΩ between input–output, input–FG and output–FG at 500 VDC / 25°C / 70% RH
Emissions compliance BS EN/EN55032 (CISPR32) Class B; BS EN/EN61000-3-2 and -3; EAC TP TC 020
Immunity compliance BS EN/EN61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN55035, light-industry level; EAC TP TC 020
MTBF 2005.3K hours minimum, Telcordia SR-332 (Bellcore); 257.1K hours minimum, MIL-HDBK-217F at 25°C

The supply is a component for installation in final equipment. Reconfirm EMC compliance in the completed equipment.

The catalogue specifies a 100% full-load burn-in test and a two-year warranty.

Mechanical installation and mass

Specified dimensions, L × W × H 152.4 × 76.2 × 32 mm
Unit mass 350 g — catalogue PACKING reference per unit
Packing entry 0.35 kg; 42 units / 15.7 kg / 1.02 CUFT
Cover / L-bracket references 231A-T / 231A-D

The PCB drawing uses a 141.2 × 64.75 mm mounting-hole pattern with four Ø3.8 mm holes. The mechanical drawing gives a general ±1 mm tolerance and shows up to 3 mm of underside pin projection; allow installation clearance accordingly.

HS1 and HS3 must not be shorted; maintain a safe isolation distance between both heat sinks and the system case. Connect the marked protective-ground mounting points to the system protective earth.

Do not short −V to Battery −; keep the load-return and battery-return connections on their designated terminals.

The corresponding -C assembly uses cover reference 231A-T and L-bracket reference 231A-D. These are mechanical component references for an enclosure enquiry; separate supply or a complete conversion kit must be confirmed with the supplier.

Connections and mating-part selection

CN1 AC input JST B3P-VH or equivalent; pin 1: AC/N; pin 2: no pin; pin 3: AC/L
CN1 mating parts JST VHR housing series and JST SVH-21T-P1.1 terminals, or equivalent
CN2 DC and battery output JST B8P-VH or equivalent; pins 1–2: −V; pins 3–4: +V; pins 5–6: Battery +; pins 7–8: Battery −
CN2 mating parts JST VHR housing series and JST SVH-21T-P1.1 terminals, or equivalent
CN3 alarm connector JST B4B-XH or equivalent; pins 1–2: AC OK; pins 3–4: Battery Low
CN3 mating parts JST XHP housing series and JST SXH-001T-P0.6 terminals, or equivalent

Use the numbered connector drawing when wiring; connector orientation differs between families. Select the complete VHR or XHP housing reference for the required circuit count, wire size and current. Loose mating housings, crimp terminals and wiring assemblies are not stated as included.

Connect the protective earth before operation and preserve the required insulation clearances. Use the manufacturer's installation instructions together with the dimensional and connection drawings.

Application selection

The main DC output and dedicated charging output support battery-backed security equipment, access control, alarm systems, emergency lighting and central monitoring. Size the load and battery charging demand together, and verify the battery charging voltage, alarm interface, mechanical version and environmental derating for the installation.

MEAN WELL PSC-160 series: AC/DC power supply with battery charger - PSC-160A

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MEAN WELL PSC-160A is an AC/DC power supply with battery charger in the open PCB version. It provides a 13.8... Read more

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    Description

    MEAN WELL PSC-160A is an AC/DC power supply with battery charger in the open PCB version. It provides a 13.8 V main output rated at 7.6 A and a 13.8 V charging output rated at 4 A, within a combined catalogue rating of 160 W. An external 12 V nominal battery can supply the connected load during an AC interruption.

    Product Datasheet

    Download MEAN WELL PSC-160 Datasheet (PDF)

    The PSC-160 section is on PDF pages 11, 12, 13, 14. Refer to the complete mechanical drawings and notes when planning installation.

    Model and output ratings

    Complete model PSC-160A
    Configuration open PCB version
    External battery nominal voltage 12 V
    CH1 output voltage 13.8 V
    CH1 rated current 7.6 A
    CH2 charge voltage 13.8 V
    CH2 rated charging current 4 A
    Rated total output power 160 W
    CH1 current range 0–11.6 A
    CH1 voltage adjustment range 12–15 V
    CH1 ripple and noise, maximum 150 mVp-p
    CH1 tolerance / line / load regulation ±1.0% / ±0.5% / ±0.5%

    CH1 supplies the load and CH2 charges the external battery. The stated power is the combined unit rating, not a separate allowance for each output. Keep the simultaneous load and charging demand within the total power rating and the applicable current and derating limits.

    The CH1 current-range ceiling is not an additional output on top of the rated charging load. The CH2 column specifies rated charging current without a separate adjustable current range.

    SVR1 adjusts the CH1 output voltage. Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Input and timing

    Input voltage 90–264 VAC / 127–370 VDC
    Input frequency 47–63 Hz
    Typical efficiency 88%
    Typical AC current 2.5 A at 115 VAC / 1.5 A at 230 VAC
    Typical cold-start inrush current 35 A at 115 VAC / 70 A at 230 VAC
    Leakage current <1 mA at 240 VAC
    Set-up / rise time at full load 2000 / 30 ms at 230 VAC; 2000 / 30 ms at 115 VAC
    Typical hold-up time at full load 40 ms at 230 VAC / 40 ms at 115 VAC
    Typical power factor at full load ≥0.95 at 230 VAC / ≥0.98 at 115 VAC

    Unless otherwise specified, catalogue measurements use 230 VAC input, rated load and 25°C ambient temperature. Set-up time is measured at the first cold start; repeated ON/OFF switching can increase the set-up time.

    Built-in active power-factor correction is provided.

    Battery backup and protection

    Overload protection 105–150% of rated output power; hiccup mode with automatic recovery after removal of the fault
    CH1 overvoltage protection 14.49–18.63 V; shutdown; reapply input power to recover
    Battery low-voltage cut-off 10 ± 0.5 V
    Battery low alarm threshold <11 V

    With AC present, the supply powers the load and charges a connected 12 V nominal battery at the same time. When AC fails, the external battery supplies the load through the backup circuit. Connect the battery to Battery + and Battery −, and the load to +V and −V.

    The protection features include short circuit, overload, overvoltage, battery low-voltage cut-off and battery reverse-polarity protection by fuse. Verify battery polarity before connection; fuse protection is not a normal operating mode.

    The battery is external. Select its capacity and charging requirements for the application; a battery, battery harness and standalone UPS enclosure are not specified as included with this power supply.

    AC OK and battery-low relay contacts

    Alarm contact rating 30 V maximum / 1 A maximum
    AC OK contact, CN3 pins 1–2 Low or short when the supply is ON; high or open when the supply is OFF
    Battery-low contact, CN3 pins 3–4 Low or short below 11 V battery voltage; high or open above 11 V

    Use an external voltage source and resistor within the contact rating. AC OK indicates the power-supply state; Battery Low indicates the battery threshold. The AC OK relay RL1 also enters hiccup operation while overload protection is active.

    Cooling, derating and environment

    Cooling Free-air convection
    Working temperature −20 to +70°C, subject to derating
    Working humidity 20–90% RH, non-condensing
    Storage temperature and humidity −20 to +85°C / 10–95% RH
    CH1 temperature coefficient ±0.03%/°C over 0–45°C

    For this open PCB version, the horizontal-mounting temperature curve permits 100% load from −20°C through 45°C, then reduces linearly to 50% at 70°C.

    The input-voltage curve at 60 Hz permits 80% load at 90 VAC, rising to 100% at 100 VAC and remaining at 100% through 264 VAC. Apply both the input-voltage and ambient-temperature limits.

    For fanless operation above 2,000 m, reduce the permitted ambient temperature by 3.5°C per additional 1,000 m. This is an altitude-related thermal derating condition.

    Vibration specification: 10–500 Hz, 2 G, 10 minutes per cycle, 60 minutes each along the X, Y and Z axes.

    Safety, EMC and reliability

    Safety approvals listed UL62368-1; TUV BS EN/EN62368-1; EAC TP TC 004
    Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
    Isolation resistance 100 MΩ between input–output, input–FG and output–FG at 500 VDC / 25°C / 70% RH
    Emissions compliance BS EN/EN55032 (CISPR32) Class B; BS EN/EN61000-3-2 and -3; EAC TP TC 020
    Immunity compliance BS EN/EN61000-4-2, -3, -4, -5, -6, -8 and -11; BS EN/EN55035, light-industry level; EAC TP TC 020
    MTBF 2005.3K hours minimum, Telcordia SR-332 (Bellcore); 257.1K hours minimum, MIL-HDBK-217F at 25°C

    The supply is a component for installation in final equipment. Reconfirm EMC compliance in the completed equipment.

    The catalogue specifies a 100% full-load burn-in test and a two-year warranty.

    Mechanical installation and mass

    Specified dimensions, L × W × H 152.4 × 76.2 × 32 mm
    Unit mass 350 g — catalogue PACKING reference per unit
    Packing entry 0.35 kg; 42 units / 15.7 kg / 1.02 CUFT
    Cover / L-bracket references 231A-T / 231A-D

    The PCB drawing uses a 141.2 × 64.75 mm mounting-hole pattern with four Ø3.8 mm holes. The mechanical drawing gives a general ±1 mm tolerance and shows up to 3 mm of underside pin projection; allow installation clearance accordingly.

    HS1 and HS3 must not be shorted; maintain a safe isolation distance between both heat sinks and the system case. Connect the marked protective-ground mounting points to the system protective earth.

    Do not short −V to Battery −; keep the load-return and battery-return connections on their designated terminals.

    The corresponding -C assembly uses cover reference 231A-T and L-bracket reference 231A-D. These are mechanical component references for an enclosure enquiry; separate supply or a complete conversion kit must be confirmed with the supplier.

    Connections and mating-part selection

    CN1 AC input JST B3P-VH or equivalent; pin 1: AC/N; pin 2: no pin; pin 3: AC/L
    CN1 mating parts JST VHR housing series and JST SVH-21T-P1.1 terminals, or equivalent
    CN2 DC and battery output JST B8P-VH or equivalent; pins 1–2: −V; pins 3–4: +V; pins 5–6: Battery +; pins 7–8: Battery −
    CN2 mating parts JST VHR housing series and JST SVH-21T-P1.1 terminals, or equivalent
    CN3 alarm connector JST B4B-XH or equivalent; pins 1–2: AC OK; pins 3–4: Battery Low
    CN3 mating parts JST XHP housing series and JST SXH-001T-P0.6 terminals, or equivalent

    Use the numbered connector drawing when wiring; connector orientation differs between families. Select the complete VHR or XHP housing reference for the required circuit count, wire size and current. Loose mating housings, crimp terminals and wiring assemblies are not stated as included.

    Connect the protective earth before operation and preserve the required insulation clearances. Use the manufacturer's installation instructions together with the dimensional and connection drawings.

    Application selection

    The main DC output and dedicated charging output support battery-backed security equipment, access control, alarm systems, emergency lighting and central monitoring. Size the load and battery charging demand together, and verify the battery charging voltage, alarm interface, mechanical version and environmental derating for the installation.

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