MEAN WELL RSD-100 series: Railway Single-Output DC/DC Converter - RSD-100C-24

Description

The MEAN WELL RSD-100C-24 is a railway single-output DC/DC converter delivering 24 V at up to 4.2 A (100.8 W). This C input version accepts 33.6–62.4 VDC continuously. Its half-encapsulated, fanless enclosure provides 4 kVDC input-to-output isolation. Select the load and mounting arrangement using the model-specific ratings and thermal limits below.

Product Datasheet

Download MEAN WELL RSD-100 Datasheet (PDF)

The RSD-100 section is on PDF pages 21, 22, 23, 24, 25, 26, 27. Refer to the complete mechanical drawings and notes when planning installation.

Model and Output Ratings

Full model RSD-100C-24
Series RSD-100
Input version C: 48 VDC nominal test input
Output code 24: 24 VDC nominal output
DC output voltage 24 V
Rated output current 4.2 A
Rated output power 100.8 W
Output current range 0–4.2 A
Maximum ripple and noise 150 mVp-p
Voltage tolerance ±2.0%
Line regulation ±0.2%
Load regulation ±1.0%
Output voltage adjustment Optional by arrangement with MEAN WELL; not fitted to the standard product

Use the rated current and power of this full model when choosing the load. The family number is not the exact output power of every version.

DC Input and Performance

Continuous DC input range 33.6–62.4 VDC
Transient DC input range 28.8–67.2 VDC for 1 second
Typical efficiency 91%
Typical DC input current 2.4 A at 48 VDC
Typical inrush current 30 A at 48 VDC
Set-up / rise time 800 / 50 ms at full load
Supply-interruption classification EN 50155:2021, S1
Switching frequency 130 kHz, as shown in the block diagram

The wider transient range applies for one second only. Continuous operation must stay within the stated continuous input range.

Unless otherwise specified, ratings are measured at 48 VDC input, rated load and 25°C ambient. Typical efficiency and input current depend on the operating conditions. Ripple and noise use 20 MHz bandwidth and a 12-inch twisted pair with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Hold-up time depends on load. The RSD-100 catalogue provides hold-up curves for the B and C input versions; select any required ride-through performance from the applicable curve.

Protection and Status

Short-circuit protection Included
Overload threshold 105–135% of rated output power
Overload recovery Constant-current limiting; automatic recovery after the fault is removed
Overvoltage threshold 27.6–32.4 V
Overvoltage recovery Output shutdown; reapply input power to recover
Input reverse-polarity protection A series MOSFET in the negative input opens if the input polarity is reversed
Input undervoltage protection Output shutdown below the control threshold; automatic restart when input voltage recovers
Power indicator Green LED: normal operation; no indication: no power or fault

Do not operate continuously in the overload region. Inrush limiting uses a resistor during start-up and a MOSFET bypass after start-up.

Cooling and Operating Conditions

Cooling Fanless free-air convection; half-encapsulated construction
Working temperature without an added thermal plate −40 to +55°C at full load; derate linearly to 60% load at +70°C
Working temperature with the specified thermal plate −40 to +70°C at full load; follow the catalogue mounting arrangement
Rated-current case-temperature limit 70°C at the marked tc point, as shown in the catalogue curve
Working humidity 5–95% RH, non-condensing
Storage temperature −40 to +85°C
Temperature coefficient ±0.03%/°C from 0 to 50°C
Operating altitude Up to 5000 m; reduce allowed ambient temperature by 3.5°C per 1000 m above 2000 m
Vibration 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting compliance to IEC 61373

For full-load operation at +70°C and the specified TX thermal condition, mount the unit firmly at the centre of an even, smooth iron plate measuring 360 × 360 × 1.2 mm. This is a thermal installation component, not an included accessory claim.

The catalogue mounting illustration specifies four M3 fasteners. Use the mechanical drawing and maintain a clear convection path. The plate arrangement is shown on PDF page 26.

Dimensions and Terminal Connections

Body dimensions, L × W × H 161 × 68 × 36 mm
Case number 999A
Mechanical-drawing tolerance ±1 mm
Terminal projection beyond the body 12 mm maximum at each end
Top mounting-slot centre spacing 156 × 55 mm
Mounting-slot details 4 × R1.75 mounting slots; side drawing: 2 × R1.75
Input terminals Pin 1: DC V+; pin 2: DC V−; pin 3: FG
Output terminals Pin 1: DC V−; pin 2: DC V+

Connect frame ground and observe the numbered terminal polarities. Allow room beyond the stated body size for the terminal projections, wiring and access. Check the full mechanical drawing before preparing the mounting plate.

Installation Parts and Connection Options

Internal input fuse reference 1 × Conquer UDA-A, 5 A / 250 V; time-lag type
Thermal mounting plate 360 × 360 × 1.2 mm iron plate; centre mounting on a smooth, even surface
Standard parallel capability No built-in current-sharing circuit
Redundant operation Requires an external diode at each positive output; diode current rating must exceed 4.2 A and have suitable heat dissipation
Series operation Catalogue circuits support positive/negative rails or increased voltage; output current does not increase

The Conquer UDA-A entry identifies the internal fuse shown in the catalogue; it is not a separately included MEAN WELL accessory. The catalogue does not give dedicated ordering codes for the plate or external connection diodes.

Use the connection diagrams on PDF pages 24–25. External diode isolation is for redundancy, not for increasing output-current capacity. Check combined leakage current and circuit suitability with the equipment supplier.

For a series connection that adds the output voltages, the catalogue requires external blocking diodes because the converter has no internal reverse-blocking diode. Their voltage rating must exceed the combined output voltage.

Isolation, Safety and Railway Standards

Withstand voltage Input–output: 4 kVDC; input–FG: 2.5 kVDC; output–FG: 2.5 kVDC
Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
Catalogue-listed safety approvals IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004
Safety design reference BS EN / EN 62368-1
EMC emission BS EN / EN 55032 (CISPR 32): conducted Class A, radiated Class B; EAC TP TC 020
EMC immunity BS EN / EN 61000-4-2/-3/-4/-5/-6/-8; BS EN / EN 55035, light-industry level; EAC TP TC 020
Railway references BS EN / EN 50155; IEC 60571; IEC 61373 shock and vibration; BS EN / EN 50121-3-2 EMC; BS EN / EN 45545-2 fire protection

The supply is a component for installation in final equipment. Catalogue EMC tests used a 360 × 360 mm metal plate, 1 mm thick; check the finished equipment against its applicable EMC requirements. This EMC test plate and the 1.2 mm thermal plate serve different purposes.

PDF page 27 lists environmental test conditions and material-specific EN 45545-2 fire-test results. These component test results do not replace validation of the complete installation.

Mass and Catalogue References

Mass, catalogue PACKING reference per unit 563 g
Catalogue packing 0.563 kg; 24 units / 14.5 kg / 0.9 CUFT
Minimum MTBF 2446.2K hours, Telcordia SR-332; 254.2K hours, MIL-HDBK-217F at 25°C
Electrolytic capacitors 105°C long-life type, as listed in the catalogue
Catalogue burn-in test 100% full load
Catalogue warranty 3 years

The mass is the single-unit reference in the catalogue PACKING field, rather than a measured shipping weight.

MEAN WELL RSD-100 series: Railway Single-Output DC/DC Converter - RSD-100C-24

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The MEAN WELL RSD-100C-24 is a railway single-output DC/DC converter delivering 24 V at up to 4.2 A (100.8 W).... Read more

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    Description

    The MEAN WELL RSD-100C-24 is a railway single-output DC/DC converter delivering 24 V at up to 4.2 A (100.8 W). This C input version accepts 33.6–62.4 VDC continuously. Its half-encapsulated, fanless enclosure provides 4 kVDC input-to-output isolation. Select the load and mounting arrangement using the model-specific ratings and thermal limits below.

    Product Datasheet

    Download MEAN WELL RSD-100 Datasheet (PDF)

    The RSD-100 section is on PDF pages 21, 22, 23, 24, 25, 26, 27. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Output Ratings

    Full model RSD-100C-24
    Series RSD-100
    Input version C: 48 VDC nominal test input
    Output code 24: 24 VDC nominal output
    DC output voltage 24 V
    Rated output current 4.2 A
    Rated output power 100.8 W
    Output current range 0–4.2 A
    Maximum ripple and noise 150 mVp-p
    Voltage tolerance ±2.0%
    Line regulation ±0.2%
    Load regulation ±1.0%
    Output voltage adjustment Optional by arrangement with MEAN WELL; not fitted to the standard product

    Use the rated current and power of this full model when choosing the load. The family number is not the exact output power of every version.

    DC Input and Performance

    Continuous DC input range 33.6–62.4 VDC
    Transient DC input range 28.8–67.2 VDC for 1 second
    Typical efficiency 91%
    Typical DC input current 2.4 A at 48 VDC
    Typical inrush current 30 A at 48 VDC
    Set-up / rise time 800 / 50 ms at full load
    Supply-interruption classification EN 50155:2021, S1
    Switching frequency 130 kHz, as shown in the block diagram

    The wider transient range applies for one second only. Continuous operation must stay within the stated continuous input range.

    Unless otherwise specified, ratings are measured at 48 VDC input, rated load and 25°C ambient. Typical efficiency and input current depend on the operating conditions. Ripple and noise use 20 MHz bandwidth and a 12-inch twisted pair with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Hold-up time depends on load. The RSD-100 catalogue provides hold-up curves for the B and C input versions; select any required ride-through performance from the applicable curve.

    Protection and Status

    Short-circuit protection Included
    Overload threshold 105–135% of rated output power
    Overload recovery Constant-current limiting; automatic recovery after the fault is removed
    Overvoltage threshold 27.6–32.4 V
    Overvoltage recovery Output shutdown; reapply input power to recover
    Input reverse-polarity protection A series MOSFET in the negative input opens if the input polarity is reversed
    Input undervoltage protection Output shutdown below the control threshold; automatic restart when input voltage recovers
    Power indicator Green LED: normal operation; no indication: no power or fault

    Do not operate continuously in the overload region. Inrush limiting uses a resistor during start-up and a MOSFET bypass after start-up.

    Cooling and Operating Conditions

    Cooling Fanless free-air convection; half-encapsulated construction
    Working temperature without an added thermal plate −40 to +55°C at full load; derate linearly to 60% load at +70°C
    Working temperature with the specified thermal plate −40 to +70°C at full load; follow the catalogue mounting arrangement
    Rated-current case-temperature limit 70°C at the marked tc point, as shown in the catalogue curve
    Working humidity 5–95% RH, non-condensing
    Storage temperature −40 to +85°C
    Temperature coefficient ±0.03%/°C from 0 to 50°C
    Operating altitude Up to 5000 m; reduce allowed ambient temperature by 3.5°C per 1000 m above 2000 m
    Vibration 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting compliance to IEC 61373

    For full-load operation at +70°C and the specified TX thermal condition, mount the unit firmly at the centre of an even, smooth iron plate measuring 360 × 360 × 1.2 mm. This is a thermal installation component, not an included accessory claim.

    The catalogue mounting illustration specifies four M3 fasteners. Use the mechanical drawing and maintain a clear convection path. The plate arrangement is shown on PDF page 26.

    Dimensions and Terminal Connections

    Body dimensions, L × W × H 161 × 68 × 36 mm
    Case number 999A
    Mechanical-drawing tolerance ±1 mm
    Terminal projection beyond the body 12 mm maximum at each end
    Top mounting-slot centre spacing 156 × 55 mm
    Mounting-slot details 4 × R1.75 mounting slots; side drawing: 2 × R1.75
    Input terminals Pin 1: DC V+; pin 2: DC V−; pin 3: FG
    Output terminals Pin 1: DC V−; pin 2: DC V+

    Connect frame ground and observe the numbered terminal polarities. Allow room beyond the stated body size for the terminal projections, wiring and access. Check the full mechanical drawing before preparing the mounting plate.

    Installation Parts and Connection Options

    Internal input fuse reference 1 × Conquer UDA-A, 5 A / 250 V; time-lag type
    Thermal mounting plate 360 × 360 × 1.2 mm iron plate; centre mounting on a smooth, even surface
    Standard parallel capability No built-in current-sharing circuit
    Redundant operation Requires an external diode at each positive output; diode current rating must exceed 4.2 A and have suitable heat dissipation
    Series operation Catalogue circuits support positive/negative rails or increased voltage; output current does not increase

    The Conquer UDA-A entry identifies the internal fuse shown in the catalogue; it is not a separately included MEAN WELL accessory. The catalogue does not give dedicated ordering codes for the plate or external connection diodes.

    Use the connection diagrams on PDF pages 24–25. External diode isolation is for redundancy, not for increasing output-current capacity. Check combined leakage current and circuit suitability with the equipment supplier.

    For a series connection that adds the output voltages, the catalogue requires external blocking diodes because the converter has no internal reverse-blocking diode. Their voltage rating must exceed the combined output voltage.

    Isolation, Safety and Railway Standards

    Withstand voltage Input–output: 4 kVDC; input–FG: 2.5 kVDC; output–FG: 2.5 kVDC
    Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
    Catalogue-listed safety approvals IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004
    Safety design reference BS EN / EN 62368-1
    EMC emission BS EN / EN 55032 (CISPR 32): conducted Class A, radiated Class B; EAC TP TC 020
    EMC immunity BS EN / EN 61000-4-2/-3/-4/-5/-6/-8; BS EN / EN 55035, light-industry level; EAC TP TC 020
    Railway references BS EN / EN 50155; IEC 60571; IEC 61373 shock and vibration; BS EN / EN 50121-3-2 EMC; BS EN / EN 45545-2 fire protection

    The supply is a component for installation in final equipment. Catalogue EMC tests used a 360 × 360 mm metal plate, 1 mm thick; check the finished equipment against its applicable EMC requirements. This EMC test plate and the 1.2 mm thermal plate serve different purposes.

    PDF page 27 lists environmental test conditions and material-specific EN 45545-2 fire-test results. These component test results do not replace validation of the complete installation.

    Mass and Catalogue References

    Mass, catalogue PACKING reference per unit 563 g
    Catalogue packing 0.563 kg; 24 units / 14.5 kg / 0.9 CUFT
    Minimum MTBF 2446.2K hours, Telcordia SR-332; 254.2K hours, MIL-HDBK-217F at 25°C
    Electrolytic capacitors 105°C long-life type, as listed in the catalogue
    Catalogue burn-in test 100% full load
    Catalogue warranty 3 years

    The mass is the single-unit reference in the catalogue PACKING field, rather than a measured shipping weight.

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