MEAN WELL RSD-300 series: Railway DC/DC Converter - RSD-300C-48

Description

The MEAN WELL RSD-300C-48 is a fanless railway DC/DC converter with a 48 V output rated at 6.3 A and 302.4 W. Its C-code input supports continuous operation from 33.6–62.4 VDC and a separate 1-second input range of 28.8–67.2 VDC. The half-encapsulated enclosure provides 4 kVDC input-to-output isolation; available load depends on ambient temperature and the mounting heat-transfer arrangement.

Product Datasheet

Download MEAN WELL RSD-300 Datasheet (PDF)

The RSD-300 section is on PDF pages 42, 43, 44, 45, 46, 47, 48, 49, 50, 51. Refer to the complete mechanical drawings and notes when planning installation.

Model and Output Ratings

Full model RSD-300C-48
Series RSD-300
Input version C; nominal test input 48 VDC
DC output voltage 48 V
Rated output current 6.3 A
Rated output power 302.4 W
Output current range 0–6.3 A
Output voltage adjustment Optional by request; not included in the standard product
Maximum ripple and noise 180 mVp-p
Voltage tolerance ±2.0%
Line regulation ±0.5%
Load regulation ±1.0%

Use the voltage, current and actual rated power together when selecting the load. The family wattage designation does not replace the rating of this output and input version.

The standard RSD-300 output is not user-adjustable. Request the optional voltage-adjustment configuration from the manufacturer when required.

Input, Timing and Measurement Conditions

Continuous DC input range 33.6–62.4 VDC
1-second input range 28.8–67.2 VDC
Typical efficiency 92%
Typical DC input current 7.2 A at 48 VDC
Typical inrush current 45 A at 48 VDC
Set-up / rise time 800 / 50 ms at full load
Normal measurement conditions 48 VDC input, rated load and 25°C ambient
Supply interruption classification EN 50155:2021, S1

The 1-second range is a transient operating condition, not an extension of the continuous input rating. Keep the input within the continuous range for sustained use.

Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

The catalogue supplies a dedicated RSD-300C-48 hold-up-versus-load curve. Hold-up duration increases as the load is reduced; use that model-specific curve for interruption sizing rather than a single duration for every load.

Protection and Input Safeguards

Protection functions Short circuit, overload, overvoltage, overtemperature and input reverse polarity
Overload threshold 105–135% of rated output power
Overload response Constant-current limiting; automatic recovery after the fault is removed
Overvoltage threshold 55.2–64.8 V
Overvoltage recovery Output shutdown; reapply input power to recover
Overtemperature recovery Output shutdown; automatic recovery after cooling
Input reverse polarity A MOSFET in series with the negative input opens and prevents output when polarity is reversed
Internal input fuse reference Conquer UDA-A; time-lag; 16 A, 250 V
Inrush limiting Start-up resistor bypassed by a MOSFET after start-up

Do not operate continuously in the overload region: overheating can reduce service life or damage the converter. The internal fuse reference describes the installed protection component; it is not an external fuse-selection instruction.

When input voltage falls below the undervoltage operating threshold, the controller stops the output. The output resumes automatically after the input rises sufficiently, provided no latched protection remains active.

Power Terminals and Indicator

Input 1 DC INPUT V+
Input 2 DC INPUT V−
Input 3 FG
Output 1 DC OUTPUT −V
Output 2 DC OUTPUT +V
LED status Green: normal operation; unlit: no power or a failure

Connect the DC source and load with the polarities shown and connect FG to the installation protective-earth system. Size conductors and terminations for the current of this model.

Use the mechanical drawing to identify the physical terminal positions. Leave space for terminal access and cable bends; the body dimensions do not include the full installed wiring envelope.

Series Operation and Redundant Supply Connections

Parallel current sharing No built-in parallel circuit; a parallel arrangement does not increase the converter current rating
Redundant supply arrangement External positive-output isolation diode for each supply, with suitable heat sinking
Series output arrangement Positive/negative rails or added output voltage; current rating does not increase

For the illustrated redundant connection, each isolation diode must have a current rating greater than the maximum output current rating of its supply and must be fitted to an appropriate heat sink. Verify the completed external circuit for the intended load.

Parallel supply connections increase leakage current. Confirm installation suitability with the supplier for this application.

For the illustrated voltage-adding series connection, fit external blocking diodes as shown because the units do not contain reverse-blocking diodes. The external diode voltage rating must exceed V1 + V2. Follow the catalogue connection diagram and system insulation requirements.

Cooling, Derating and Environment

Cooling Free-air convection; fanless, half-encapsulated construction
Working ambient temperature −40 to +70°C, subject to derating and mounting conditions
Single-unit ambient load curve 100% load through 55°C; reduce to 60% at 70°C
Additional heat-transfer plate 360 × 360 × 2 mm iron plate
Operation with the specified iron plate 100% load from −40 to +70°C in the published installation
Case-temperature curve 100% rated current up to 80°C at the marked tc point
Working humidity 5–95% RH, non-condensing
Storage temperature / humidity −40 to +85°C
Temperature coefficient ±0.03%/°C over 0–55°C
Operating altitude Up to 5000 m
Altitude temperature derating Above 2000 m: reduce permitted ambient temperature by 3.5°C per additional 1000 m
Vibration 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting in accordance with IEC 61373

The ambient and case-temperature limits apply together. A permissible case temperature does not by itself waive the ambient-temperature load curve.

To achieve the published full-load 70°C EN 50155 TX arrangement, firmly mount the converter centrally on the specified smooth, even iron plate with good thermal contact. Follow the illustrated orientation and mounting method. The half-encapsulated construction supports the installation orientations shown in the catalogue with the corresponding common derating curve.

Safety, Isolation and EMC

Catalogue-listed safety approvals UL 62368-1; IEC 62368-1; AS/NZS 62368-1; EAC TP TC 004
Additional safety design reference BS EN / EN 62368-1
Railway requirements BS EN / EN 50155 and IEC 60571; IEC 61373 shock and vibration; BS EN / EN 50121-3-2 EMC; BS EN / EN 45545-2 fire protection
Withstand voltage Input–output: 4 kVDC; input–FG: 2.5 kVDC; output–FG: 2.5 kVDC
Isolation resistance 100 MΩ between input–output, input–FG and output–FG at 500 VDC, 25°C and 70% RH
Conducted emission BS EN / EN 55032 (CISPR 32), Class A
Radiated emission BS EN / EN 55032 (CISPR 32), Class B
EMC immunity BS EN / EN 61000-4-2/-3/-4/-5/-6/-8; BS EN / EN 55035; light-industry level; EAC TP TC 020
Additional EMC conformity EAC TP TC 020

Confirm compliance of the completed installation with the applicable EMC and safety requirements. Component test results do not certify the entire vehicle or equipment.

The component EMC tests use a 360 × 360 × 1 mm metal plate. This EMC test plate is distinct from the 360 × 360 × 2 mm iron plate specified for full-load 70°C thermal operation.

Railway Environmental and Fire Test References

The catalogue reports PASS for EN 50155 dry heat (section 13.4.5: 70°C for 6 hours and 85°C for 10 minutes); cyclic damp heat (13.4.8: 25–55°C, 90–100% RH, 48 hours); vibration (13.4.10: 19°C, 65% RH, 10 minutes); shock (13.4.10: 21 ±3°C, 65 ±5% RH, 30 ms ×18); low-temperature storage (13.4.6: −40°C, 16 hours); and salt mist (13.4.13: 35 ±2°C, 96 hours). These are test conditions, not expanded continuous operating limits.

EN 45545-2:2020 fire-test references cover PCB R22 oxygen index (EN ISO 4589-2:2017), smoke density (EN ISO 5659-2:2017) and smoke toxicity (EN 17084:2018); PCB R24 oxygen index; PCB R25 glow-wire (EN 60695-2-11:2014); potting R24 oxygen index; and terminal-block R26 vertical flame (EN 60695-11-10:2013). HL1 and HL2 are marked PASS for every listed item. HL3 is marked PASS for the listed items except PCB R22 smoke density, for which no PASS result is listed.

Mechanical Data and Installation Items

Catalogue body dimensions, L × W × H 216 × 96.5 × 40 mm
Case reference 205
Drawing tolerance ±1 mm
Mounting layout 208 mm longitudinal reference; 4 × R2.1 mounting slots and the marked 2 × R2.1 side features
Iron-plate fixing arrangement Four M4 screws at the illustrated positions
Case-temperature measurement point Marked tc in the mechanical drawing
Unit mass, catalogue PACKING reference 1190 g
Catalogue packing 1.19 kg; 12 units / 15.3 kg / 0.97 CUFT
Minimum MTBF 1850.1K hours, Telcordia SR-332 (Bellcore); 130.8K hours, MIL-HDBK-217F at 25°C
Nominal switching frequency 130 kHz
Catalogue warranty 3 years
Capacitor specification 105°C long-life electrolytic capacitors
Production test 100% full-load burn-in test

The RSD-300 drawing separately shows terminal projections of up to 15 mm at each end. Allow these projections and the required wire-bend clearance beyond the body outline.

The iron plate, fixings and any external connection components must be selected for the installation. Confirm supplied items with the order; the catalogue plate drawing does not establish that a separate plate kit is included.

The mass is the explicit catalogue packing reference per unit, not a measured net mass or the weight of a complete shipping package.

MEAN WELL RSD-300 series: Railway DC/DC Converter - RSD-300C-48

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The MEAN WELL RSD-300C-48 is a fanless railway DC/DC converter with a 48 V output rated at 6.3 A and... Read more

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    Description

    The MEAN WELL RSD-300C-48 is a fanless railway DC/DC converter with a 48 V output rated at 6.3 A and 302.4 W. Its C-code input supports continuous operation from 33.6–62.4 VDC and a separate 1-second input range of 28.8–67.2 VDC. The half-encapsulated enclosure provides 4 kVDC input-to-output isolation; available load depends on ambient temperature and the mounting heat-transfer arrangement.

    Product Datasheet

    Download MEAN WELL RSD-300 Datasheet (PDF)

    The RSD-300 section is on PDF pages 42, 43, 44, 45, 46, 47, 48, 49, 50, 51. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Output Ratings

    Full model RSD-300C-48
    Series RSD-300
    Input version C; nominal test input 48 VDC
    DC output voltage 48 V
    Rated output current 6.3 A
    Rated output power 302.4 W
    Output current range 0–6.3 A
    Output voltage adjustment Optional by request; not included in the standard product
    Maximum ripple and noise 180 mVp-p
    Voltage tolerance ±2.0%
    Line regulation ±0.5%
    Load regulation ±1.0%

    Use the voltage, current and actual rated power together when selecting the load. The family wattage designation does not replace the rating of this output and input version.

    The standard RSD-300 output is not user-adjustable. Request the optional voltage-adjustment configuration from the manufacturer when required.

    Input, Timing and Measurement Conditions

    Continuous DC input range 33.6–62.4 VDC
    1-second input range 28.8–67.2 VDC
    Typical efficiency 92%
    Typical DC input current 7.2 A at 48 VDC
    Typical inrush current 45 A at 48 VDC
    Set-up / rise time 800 / 50 ms at full load
    Normal measurement conditions 48 VDC input, rated load and 25°C ambient
    Supply interruption classification EN 50155:2021, S1

    The 1-second range is a transient operating condition, not an extension of the continuous input rating. Keep the input within the continuous range for sustained use.

    Ripple and noise are measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    The catalogue supplies a dedicated RSD-300C-48 hold-up-versus-load curve. Hold-up duration increases as the load is reduced; use that model-specific curve for interruption sizing rather than a single duration for every load.

    Protection and Input Safeguards

    Protection functions Short circuit, overload, overvoltage, overtemperature and input reverse polarity
    Overload threshold 105–135% of rated output power
    Overload response Constant-current limiting; automatic recovery after the fault is removed
    Overvoltage threshold 55.2–64.8 V
    Overvoltage recovery Output shutdown; reapply input power to recover
    Overtemperature recovery Output shutdown; automatic recovery after cooling
    Input reverse polarity A MOSFET in series with the negative input opens and prevents output when polarity is reversed
    Internal input fuse reference Conquer UDA-A; time-lag; 16 A, 250 V
    Inrush limiting Start-up resistor bypassed by a MOSFET after start-up

    Do not operate continuously in the overload region: overheating can reduce service life or damage the converter. The internal fuse reference describes the installed protection component; it is not an external fuse-selection instruction.

    When input voltage falls below the undervoltage operating threshold, the controller stops the output. The output resumes automatically after the input rises sufficiently, provided no latched protection remains active.

    Power Terminals and Indicator

    Input 1 DC INPUT V+
    Input 2 DC INPUT V−
    Input 3 FG
    Output 1 DC OUTPUT −V
    Output 2 DC OUTPUT +V
    LED status Green: normal operation; unlit: no power or a failure

    Connect the DC source and load with the polarities shown and connect FG to the installation protective-earth system. Size conductors and terminations for the current of this model.

    Use the mechanical drawing to identify the physical terminal positions. Leave space for terminal access and cable bends; the body dimensions do not include the full installed wiring envelope.

    Series Operation and Redundant Supply Connections

    Parallel current sharing No built-in parallel circuit; a parallel arrangement does not increase the converter current rating
    Redundant supply arrangement External positive-output isolation diode for each supply, with suitable heat sinking
    Series output arrangement Positive/negative rails or added output voltage; current rating does not increase

    For the illustrated redundant connection, each isolation diode must have a current rating greater than the maximum output current rating of its supply and must be fitted to an appropriate heat sink. Verify the completed external circuit for the intended load.

    Parallel supply connections increase leakage current. Confirm installation suitability with the supplier for this application.

    For the illustrated voltage-adding series connection, fit external blocking diodes as shown because the units do not contain reverse-blocking diodes. The external diode voltage rating must exceed V1 + V2. Follow the catalogue connection diagram and system insulation requirements.

    Cooling, Derating and Environment

    Cooling Free-air convection; fanless, half-encapsulated construction
    Working ambient temperature −40 to +70°C, subject to derating and mounting conditions
    Single-unit ambient load curve 100% load through 55°C; reduce to 60% at 70°C
    Additional heat-transfer plate 360 × 360 × 2 mm iron plate
    Operation with the specified iron plate 100% load from −40 to +70°C in the published installation
    Case-temperature curve 100% rated current up to 80°C at the marked tc point
    Working humidity 5–95% RH, non-condensing
    Storage temperature / humidity −40 to +85°C
    Temperature coefficient ±0.03%/°C over 0–55°C
    Operating altitude Up to 5000 m
    Altitude temperature derating Above 2000 m: reduce permitted ambient temperature by 3.5°C per additional 1000 m
    Vibration 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting in accordance with IEC 61373

    The ambient and case-temperature limits apply together. A permissible case temperature does not by itself waive the ambient-temperature load curve.

    To achieve the published full-load 70°C EN 50155 TX arrangement, firmly mount the converter centrally on the specified smooth, even iron plate with good thermal contact. Follow the illustrated orientation and mounting method. The half-encapsulated construction supports the installation orientations shown in the catalogue with the corresponding common derating curve.

    Safety, Isolation and EMC

    Catalogue-listed safety approvals UL 62368-1; IEC 62368-1; AS/NZS 62368-1; EAC TP TC 004
    Additional safety design reference BS EN / EN 62368-1
    Railway requirements BS EN / EN 50155 and IEC 60571; IEC 61373 shock and vibration; BS EN / EN 50121-3-2 EMC; BS EN / EN 45545-2 fire protection
    Withstand voltage Input–output: 4 kVDC; input–FG: 2.5 kVDC; output–FG: 2.5 kVDC
    Isolation resistance 100 MΩ between input–output, input–FG and output–FG at 500 VDC, 25°C and 70% RH
    Conducted emission BS EN / EN 55032 (CISPR 32), Class A
    Radiated emission BS EN / EN 55032 (CISPR 32), Class B
    EMC immunity BS EN / EN 61000-4-2/-3/-4/-5/-6/-8; BS EN / EN 55035; light-industry level; EAC TP TC 020
    Additional EMC conformity EAC TP TC 020

    Confirm compliance of the completed installation with the applicable EMC and safety requirements. Component test results do not certify the entire vehicle or equipment.

    The component EMC tests use a 360 × 360 × 1 mm metal plate. This EMC test plate is distinct from the 360 × 360 × 2 mm iron plate specified for full-load 70°C thermal operation.

    Railway Environmental and Fire Test References

    The catalogue reports PASS for EN 50155 dry heat (section 13.4.5: 70°C for 6 hours and 85°C for 10 minutes); cyclic damp heat (13.4.8: 25–55°C, 90–100% RH, 48 hours); vibration (13.4.10: 19°C, 65% RH, 10 minutes); shock (13.4.10: 21 ±3°C, 65 ±5% RH, 30 ms ×18); low-temperature storage (13.4.6: −40°C, 16 hours); and salt mist (13.4.13: 35 ±2°C, 96 hours). These are test conditions, not expanded continuous operating limits.

    EN 45545-2:2020 fire-test references cover PCB R22 oxygen index (EN ISO 4589-2:2017), smoke density (EN ISO 5659-2:2017) and smoke toxicity (EN 17084:2018); PCB R24 oxygen index; PCB R25 glow-wire (EN 60695-2-11:2014); potting R24 oxygen index; and terminal-block R26 vertical flame (EN 60695-11-10:2013). HL1 and HL2 are marked PASS for every listed item. HL3 is marked PASS for the listed items except PCB R22 smoke density, for which no PASS result is listed.

    Mechanical Data and Installation Items

    Catalogue body dimensions, L × W × H 216 × 96.5 × 40 mm
    Case reference 205
    Drawing tolerance ±1 mm
    Mounting layout 208 mm longitudinal reference; 4 × R2.1 mounting slots and the marked 2 × R2.1 side features
    Iron-plate fixing arrangement Four M4 screws at the illustrated positions
    Case-temperature measurement point Marked tc in the mechanical drawing
    Unit mass, catalogue PACKING reference 1190 g
    Catalogue packing 1.19 kg; 12 units / 15.3 kg / 0.97 CUFT
    Minimum MTBF 1850.1K hours, Telcordia SR-332 (Bellcore); 130.8K hours, MIL-HDBK-217F at 25°C
    Nominal switching frequency 130 kHz
    Catalogue warranty 3 years
    Capacitor specification 105°C long-life electrolytic capacitors
    Production test 100% full-load burn-in test

    The RSD-300 drawing separately shows terminal projections of up to 15 mm at each end. Allow these projections and the required wire-bend clearance beyond the body outline.

    The iron plate, fixings and any external connection components must be selected for the installation. Confirm supplied items with the order; the catalogue plate drawing does not establish that a separate plate kit is included.

    The mass is the explicit catalogue packing reference per unit, not a measured net mass or the weight of a complete shipping package.

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