MEAN WELL SD-1000 series: Isolated DC/DC Converter - SD-1000H-48

Description

The MEAN WELL SD-1000H-48 is an isolated DC/DC converter with a 48 V output rated at 21 A and 1008 W. Its H-code input accepts 72–144 VDC, subject to the input-voltage and temperature derating curves. A built-in fan with speed control, remote sensing, remote ON/OFF control and an OUTPUT OK signal support equipment integration. A separate nominal 12 V auxiliary output supplies up to 0.25 A.

Product Datasheet

Download MEAN WELL SD-1000 Datasheet (PDF)

The SD-1000 section is on PDF pages 22, 23, 24, 25. Refer to the complete mechanical drawings and notes when planning installation.

Model and Output Ratings

Full model SD-1000H-48
Series SD-1000
Input version H: 72–144 VDC
DC output voltage 48 V
Rated output current 21 A
Rated output power 1008 W
Output current range 0–21 A
Output voltage adjustment 46–60 V
Maximum ripple and noise 150 mVp-p
Voltage tolerance ±1.0%
Line regulation ±0.5%
Load regulation ±0.5%

Use the stated voltage, current and power limits together when setting the output. The series name is not the output-power rating of every voltage version. Remote sensing compensates wiring loss within its own limit; it does not increase the converter rating.

Input and Electrical Performance

DC input range 72–144 VDC
Typical efficiency 92%
Typical input current 11.6 A at 96 VDC
Typical inrush current 100 A at 96 VDC
Set-up / rise time at full load 500 / 50 ms
Standard measurement conditions 96 VDC input, rated load and 25°C ambient

Ripple and noise are measured at 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Select the DC source and wiring for the actual input range and input-current demand. Apply the low-input load restriction as well as the ambient-temperature restriction.

Protection

Protection functions Short circuit, overload, overvoltage and overtemperature
Overload threshold 105–125% of rated output power
Overload behavior Constant-current limiting; output shutdown after approximately 5 seconds
Overload recovery Reapply input power to recover
Overvoltage threshold 62–68 V
Overvoltage behavior Output shutdown; reapply input power to recover
Overtemperature behavior Output shutdown; automatic recovery after the temperature falls

Power Connections and Signal Mating Parts

DC input terminal block, TB1 Pin 1: DC INPUT V+; pin 2: DC INPUT V−; pin 3: FG
Main DC output Separate busbar terminals marked +V and −V
Signal connector CN51 HRS DF11-10DP-2DS or equivalent
Signal-pin assignment pin 1: +S; pin 2: −S; pin 3: OUTPUT OK; pin 4: GND; pin 5: AUX; pin 6: AUXG; pin 7: RC1; pin 8: RC2; pin 9: RCG; pin 10: NC
Mating housing HRS DF11-10DS or equivalent
Mating terminal JST SPHD-002T-P0.5 or equivalent

Connect protective earth to FG and observe the markings on the main output busbars. Leave CN51 pin 10 (NC) unconnected.

Choose the mating housing, terminals and wire assembly for CN51 from the listed references. Confirm which mating parts are supplied with the order.

Auxiliary Output

Auxiliary supply pins CN51 pin 5: AUX; pin 6: AUXG
Auxiliary voltage range 10.8–13.2 VDC
Maximum auxiliary current 0.25 A
Auxiliary return AUXG is isolated from the main +V and −V outputs

This nominal 12 V supply is separate from the main output. Use AUXG as its return. CN51 pin 4 GND is connected to the main −V output and is not the isolated auxiliary return.

Remote ON/OFF Control

Remote-control pins CN51 pin 7: RC1; pin 8: RC2; pin 9: RCG
Figure 1.2(A), external 5 V Use the external 5 V source and 620 Ω series resistor shown with RC2 / RCG; switch open: output on; switch closed: output off
Figure 1.2(B), internal auxiliary supply Link AUX pin 5 to RC1 pin 7 and switch RCG pin 9 to AUXG pin 6; switch open: output on; switch closed: output off
Figure 1.2(C), internal auxiliary supply Link AUX pin 5 to RC1 pin 7 and switch RC2 pin 8 to RCG pin 9; switch closed: output on; switch open: output off

Select one complete control circuit from the function drawing. The opposite switch action in Figure 1.2(C) depends on its RC2-to-RCG connection; apply the switch-state table only to the corresponding wiring.

OUTPUT OK Status and Remote Sensing

OUTPUT OK pins CN51 pin 3: OUTPUT OK; pin 4: GND
OUTPUT OK interface Open-collector signal
OUTPUT OK maximum external voltage / sink current 13 V / 10 mA
OUTPUT OK voltage mode Output on: 0–0.5 V; output off: 12–13 V
Signal GND reference Connected to the main −V output
Remote-sense pins CN51 pin 1: +S; pin 2: −S
Maximum remote-sense compensation 0.5 V line-voltage drop

Connect +S to the positive load terminal and −S to the negative load terminal using a twisted pair. Keep the sense pair separate from the load-current conductors and observe the 0.5 V compensation limit. The OUTPUT OK connection is a status interface, not a load-power output.

Cooling and Environmental Limits

Cooling Built-in fan with speed control
Working temperature −20 to +60°C, subject to derating
Horizontal-installation thermal curve 100% load through 50°C; reduce to 60% at 60°C
Input-voltage load curve 100% load from 72 to 144 VDC
Working humidity 20–90% RH, non-condensing
Storage temperature / humidity −40 to +85°C; 10–95% RH, non-condensing
Temperature coefficient ±0.02%/°C from 0 to 50°C
Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis

Keep the fan inlet and exhaust path clear. The published curves are for horizontal installation; apply the input-voltage and temperature limits together.

Above 2000 m, reduce the allowable ambient temperature by 5°C for each additional 1000 m for this fan-cooled model.

Safety and EMC

Catalogue-listed safety approvals IEC 62368-1 CB approved by TUV; TUV BS EN / EN 62368-1; AS/NZS 62368.1; EAC TP TC 004
Withstand voltage Input–output: 2 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
EMC emission BS EN / EN 55032 (CISPR 32); EAC TP TC 020
EMC immunity BS EN / EN 61000-4-2/-3/-4/-6/-8; light-industry level; EAC TP TC 020

The EMC test installation uses a 720 × 360 × 1 mm metal plate. This converter is a component for integration into final equipment; check the completed installation against the applicable EMC requirements.

Mechanical Data and Installation

Catalogue dimensions, L × W × H 295 × 127 × 41 mm
Case number 952B
Mechanical-drawing tolerance ±1 mm
Mounting-thread callouts Use M4, L = 6 mm and M4, L = 4 mm at their respective marked positions in the drawing
Mass, catalogue PACKING reference per unit 1940 g
Catalogue packing 1.94 kg; 6 units / 12.6 kg / 1.15 CUFT
Minimum MTBF 898.2K hours, Telcordia SR-332 (Bellcore); 106.7K hours, MIL-HDBK-217F at 25°C
Catalogue warranty 3 years

The 41 mm enclosure height supports 1U equipment layouts. The catalogue states a series power density of 10.7 W/in³; use the actual output rating of this model when sizing the installation. SVR51 is the output-voltage adjustment control.

Follow the hole locations and location-specific screw lengths in the mechanical drawing. Allow additional space for the projecting terminals, mating connectors, cable bends and cooling airflow. The catalogue dimensions are not a complete installed cable-clearance envelope.

The per-unit PACKING figure is a catalogue packing reference, not a measured net weight or shipping-package weight.

MEAN WELL SD-1000 series: Isolated DC/DC Converter - SD-1000H-48

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The MEAN WELL SD-1000H-48 is an isolated DC/DC converter with a 48 V output rated at 21 A and 1008... Read more

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    Description

    The MEAN WELL SD-1000H-48 is an isolated DC/DC converter with a 48 V output rated at 21 A and 1008 W. Its H-code input accepts 72–144 VDC, subject to the input-voltage and temperature derating curves. A built-in fan with speed control, remote sensing, remote ON/OFF control and an OUTPUT OK signal support equipment integration. A separate nominal 12 V auxiliary output supplies up to 0.25 A.

    Product Datasheet

    Download MEAN WELL SD-1000 Datasheet (PDF)

    The SD-1000 section is on PDF pages 22, 23, 24, 25. Refer to the complete mechanical drawings and notes when planning installation.

    Model and Output Ratings

    Full model SD-1000H-48
    Series SD-1000
    Input version H: 72–144 VDC
    DC output voltage 48 V
    Rated output current 21 A
    Rated output power 1008 W
    Output current range 0–21 A
    Output voltage adjustment 46–60 V
    Maximum ripple and noise 150 mVp-p
    Voltage tolerance ±1.0%
    Line regulation ±0.5%
    Load regulation ±0.5%

    Use the stated voltage, current and power limits together when setting the output. The series name is not the output-power rating of every voltage version. Remote sensing compensates wiring loss within its own limit; it does not increase the converter rating.

    Input and Electrical Performance

    DC input range 72–144 VDC
    Typical efficiency 92%
    Typical input current 11.6 A at 96 VDC
    Typical inrush current 100 A at 96 VDC
    Set-up / rise time at full load 500 / 50 ms
    Standard measurement conditions 96 VDC input, rated load and 25°C ambient

    Ripple and noise are measured at 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Select the DC source and wiring for the actual input range and input-current demand. Apply the low-input load restriction as well as the ambient-temperature restriction.

    Protection

    Protection functions Short circuit, overload, overvoltage and overtemperature
    Overload threshold 105–125% of rated output power
    Overload behavior Constant-current limiting; output shutdown after approximately 5 seconds
    Overload recovery Reapply input power to recover
    Overvoltage threshold 62–68 V
    Overvoltage behavior Output shutdown; reapply input power to recover
    Overtemperature behavior Output shutdown; automatic recovery after the temperature falls

    Power Connections and Signal Mating Parts

    DC input terminal block, TB1 Pin 1: DC INPUT V+; pin 2: DC INPUT V−; pin 3: FG
    Main DC output Separate busbar terminals marked +V and −V
    Signal connector CN51 HRS DF11-10DP-2DS or equivalent
    Signal-pin assignment pin 1: +S; pin 2: −S; pin 3: OUTPUT OK; pin 4: GND; pin 5: AUX; pin 6: AUXG; pin 7: RC1; pin 8: RC2; pin 9: RCG; pin 10: NC
    Mating housing HRS DF11-10DS or equivalent
    Mating terminal JST SPHD-002T-P0.5 or equivalent

    Connect protective earth to FG and observe the markings on the main output busbars. Leave CN51 pin 10 (NC) unconnected.

    Choose the mating housing, terminals and wire assembly for CN51 from the listed references. Confirm which mating parts are supplied with the order.

    Auxiliary Output

    Auxiliary supply pins CN51 pin 5: AUX; pin 6: AUXG
    Auxiliary voltage range 10.8–13.2 VDC
    Maximum auxiliary current 0.25 A
    Auxiliary return AUXG is isolated from the main +V and −V outputs

    This nominal 12 V supply is separate from the main output. Use AUXG as its return. CN51 pin 4 GND is connected to the main −V output and is not the isolated auxiliary return.

    Remote ON/OFF Control

    Remote-control pins CN51 pin 7: RC1; pin 8: RC2; pin 9: RCG
    Figure 1.2(A), external 5 V Use the external 5 V source and 620 Ω series resistor shown with RC2 / RCG; switch open: output on; switch closed: output off
    Figure 1.2(B), internal auxiliary supply Link AUX pin 5 to RC1 pin 7 and switch RCG pin 9 to AUXG pin 6; switch open: output on; switch closed: output off
    Figure 1.2(C), internal auxiliary supply Link AUX pin 5 to RC1 pin 7 and switch RC2 pin 8 to RCG pin 9; switch closed: output on; switch open: output off

    Select one complete control circuit from the function drawing. The opposite switch action in Figure 1.2(C) depends on its RC2-to-RCG connection; apply the switch-state table only to the corresponding wiring.

    OUTPUT OK Status and Remote Sensing

    OUTPUT OK pins CN51 pin 3: OUTPUT OK; pin 4: GND
    OUTPUT OK interface Open-collector signal
    OUTPUT OK maximum external voltage / sink current 13 V / 10 mA
    OUTPUT OK voltage mode Output on: 0–0.5 V; output off: 12–13 V
    Signal GND reference Connected to the main −V output
    Remote-sense pins CN51 pin 1: +S; pin 2: −S
    Maximum remote-sense compensation 0.5 V line-voltage drop

    Connect +S to the positive load terminal and −S to the negative load terminal using a twisted pair. Keep the sense pair separate from the load-current conductors and observe the 0.5 V compensation limit. The OUTPUT OK connection is a status interface, not a load-power output.

    Cooling and Environmental Limits

    Cooling Built-in fan with speed control
    Working temperature −20 to +60°C, subject to derating
    Horizontal-installation thermal curve 100% load through 50°C; reduce to 60% at 60°C
    Input-voltage load curve 100% load from 72 to 144 VDC
    Working humidity 20–90% RH, non-condensing
    Storage temperature / humidity −40 to +85°C; 10–95% RH, non-condensing
    Temperature coefficient ±0.02%/°C from 0 to 50°C
    Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis

    Keep the fan inlet and exhaust path clear. The published curves are for horizontal installation; apply the input-voltage and temperature limits together.

    Above 2000 m, reduce the allowable ambient temperature by 5°C for each additional 1000 m for this fan-cooled model.

    Safety and EMC

    Catalogue-listed safety approvals IEC 62368-1 CB approved by TUV; TUV BS EN / EN 62368-1; AS/NZS 62368.1; EAC TP TC 004
    Withstand voltage Input–output: 2 kVAC; input–FG: 2 kVAC; output–FG: 0.5 kVAC
    Isolation resistance Input–output, input–FG and output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH
    EMC emission BS EN / EN 55032 (CISPR 32); EAC TP TC 020
    EMC immunity BS EN / EN 61000-4-2/-3/-4/-6/-8; light-industry level; EAC TP TC 020

    The EMC test installation uses a 720 × 360 × 1 mm metal plate. This converter is a component for integration into final equipment; check the completed installation against the applicable EMC requirements.

    Mechanical Data and Installation

    Catalogue dimensions, L × W × H 295 × 127 × 41 mm
    Case number 952B
    Mechanical-drawing tolerance ±1 mm
    Mounting-thread callouts Use M4, L = 6 mm and M4, L = 4 mm at their respective marked positions in the drawing
    Mass, catalogue PACKING reference per unit 1940 g
    Catalogue packing 1.94 kg; 6 units / 12.6 kg / 1.15 CUFT
    Minimum MTBF 898.2K hours, Telcordia SR-332 (Bellcore); 106.7K hours, MIL-HDBK-217F at 25°C
    Catalogue warranty 3 years

    The 41 mm enclosure height supports 1U equipment layouts. The catalogue states a series power density of 10.7 W/in³; use the actual output rating of this model when sizing the installation. SVR51 is the output-voltage adjustment control.

    Follow the hole locations and location-specific screw lengths in the mechanical drawing. Allow additional space for the projecting terminals, mating connectors, cable bends and cooling airflow. The catalogue dimensions are not a complete installed cable-clearance envelope.

    The per-unit PACKING figure is a catalogue packing reference, not a measured net weight or shipping-package weight.

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