MEAN WELL SD-100 series: Enclosed DC/DC Converter - SD-100D-24

Description

MEAN WELL SD-100D-24 is an enclosed, isolated single-output DC/DC converter delivering 24 V at up to 4.2 A, with a rated output of 100.8 W. The D-input version accepts 72–144 VDC; 85–132 VAC. Its fanless metal enclosure uses free-air convection, with model-specific temperature derating and screw-terminal connections.

Product Datasheet

Download MEAN WELL SD-100 Datasheet (PDF)

The SD-100 section is on PDF pages 7, 8, 9. Refer to the complete mechanical drawings and notes when planning installation.

Model and DC Output

Full model SD-100D-24
Series SD-100
Input version D: 72–144 VDC; 85–132 VAC
Output code 24: 24 VDC
DC output voltage 24 V
Rated output current 4.2 A
Rated output power 100.8 W
Output current range 0–4.2 A
Output voltage adjustment 23–30 V
Maximum ripple and noise 150 mVp-p
Voltage tolerance ±1.0%
Line regulation ±0.2%
Load regulation ±0.2%

Input and Conversion Characteristics

Permitted input voltage 72–144 VDC; 85–132 VAC
Typical efficiency 83%
Typical DC input current 1.8 A at 96 VDC
Cooling Free-air convection; fanless
Input filtering Built-in EMI filter
Catalogue input-range feature 2:1 wide input range
Set-up / rise time at full load, D-input version 2 s / 50 ms
Typical hold-up time at full load, D-input version 20 ms
Typical inrush current, D-input version 18 A at 96 VDC
Leakage current, D-input version Less than 0.75 mA at 120 VAC

Unless otherwise specified, the catalogue parameters use 96 VDC input, rated load and 25°C ambient. Select the input version before wiring; the input range is specific to the letter in the complete model number.

Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

This D-input version accepts the stated AC or DC range. Its rectifier-and-filter input is distinct from the DC-only input versions.

Protection

Short-circuit protection Included
Overload threshold 105–135% of rated output power
Overload response Hiccup mode; automatic recovery after the fault is removed
Overvoltage threshold 31.5–37.5 V at 10% load
Overvoltage response Hiccup mode; automatic recovery after the fault is removed

Operate within both the output current and output power ratings; the overload threshold is a protection characteristic, not a continuous or timed peak-output rating.

Environment and Derating

Working ambient temperature −10 to +60°C, subject to derating
Working humidity 20–90% RH, non-condensing
Storage temperature / humidity −20 to +85°C / 10–95% RH, non-condensing
Temperature coefficient ±0.03%/°C over 0–50°C
Vibration 10–500 Hz; 2 G; 10 min/cycle; 60 min along each X, Y and Z axis

The low-temperature curve rises from 80% load at −10°C to 100% at 0°C. The C/D 24 V curve shows full load through 50°C vertical / 45°C horizontal, then 80% at 60°C vertical / 55°C horizontal.

Observe the corresponding horizontal/vertical curve when positioning the enclosure. The operating-temperature range does not mean full output is available at every temperature.

For fanless operation above 2000 m altitude, the catalogue note reduces the allowable ambient temperature by 3.5°C per additional 1000 m. This derating note does not independently specify a maximum installation altitude.

The input-voltage derating graph permits 100% load across the D-version 72–144 VDC range, subject to the separate ambient-temperature curve.

Mechanical Details and Terminal Connections

Dimensions, L × W × H 199 × 98 × 38 mm
Mechanical drawing reference Case No. 902; dimensions in mm, general tolerance ±1 mm
Unit mass 650 g; catalogue PACKING reference per unit
Nominal switching frequency in block diagram 83 kHz
Terminal 1 and 2 AC/DC input
Terminal 3 FG / chassis ground
Terminal 4 and 5 DC output −V
Terminal 6 and 7 DC output +V

The drawing shows four bottom M3 positions on a 120 × 80 mm pattern and three side M3 positions, with 157 mm between the outer side positions.

Wire the numbered terminals according to this model-specific assignment, including the FG/chassis terminal. Maintain free-air convection around the enclosure. Use the output-voltage adjuster only within the specified adjustment range.

The catalogue mechanical pages specify the enclosure and screw-terminal connections. No separately orderable model-specific cable, terminal housing or mounting accessory is identified on these series pages.

Safety, EMC and Reliability

Catalogue safety / design references EAC TP TC 004 approved; design reference to AS/NZS 62368.1; IEC/BS EN/EN 62368-1 is listed specifically for the D-input version
Withstand voltage, input to output 1.5 kVAC
Withstand voltage, input to FG 1.5 kVAC
Withstand voltage, output to FG 0.5 kVAC
Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG
EMC emission references BS EN/EN 55032 (CISPR 32) Class B; EAC TP TC 020
EMC immunity references BS EN/EN 61000-4-2, -3, -4, -6 and -8; BS EN/EN 55035; EAC TP TC 020
EMC environment in catalogue Light industry
MTBF, Telcordia SR-332 2600.2 thousand hours minimum
MTBF, MIL-HDBK-217F 399.9 thousand hours minimum at 25°C
Catalogue warranty period 2 years; subject to manufacturer terms

Design references and the catalogue approval statements have different meanings. The converter is a component for installation in end equipment; these references do not certify the completed system.

The EMC test arrangement mounts the converter on a 360 × 360 × 1 mm metal plate. The manufacturer requires EMC compliance to be reconfirmed in the completed installation. MTBF figures are reliability calculations, not a service-life guarantee.

MEAN WELL SD-100 series: Enclosed DC/DC Converter - SD-100D-24

Product form

MEAN WELL SD-100D-24 is an enclosed, isolated single-output DC/DC converter delivering 24 V at up to 4.2 A, with a... Read more

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    Description

    MEAN WELL SD-100D-24 is an enclosed, isolated single-output DC/DC converter delivering 24 V at up to 4.2 A, with a rated output of 100.8 W. The D-input version accepts 72–144 VDC; 85–132 VAC. Its fanless metal enclosure uses free-air convection, with model-specific temperature derating and screw-terminal connections.

    Product Datasheet

    Download MEAN WELL SD-100 Datasheet (PDF)

    The SD-100 section is on PDF pages 7, 8, 9. Refer to the complete mechanical drawings and notes when planning installation.

    Model and DC Output

    Full model SD-100D-24
    Series SD-100
    Input version D: 72–144 VDC; 85–132 VAC
    Output code 24: 24 VDC
    DC output voltage 24 V
    Rated output current 4.2 A
    Rated output power 100.8 W
    Output current range 0–4.2 A
    Output voltage adjustment 23–30 V
    Maximum ripple and noise 150 mVp-p
    Voltage tolerance ±1.0%
    Line regulation ±0.2%
    Load regulation ±0.2%

    Input and Conversion Characteristics

    Permitted input voltage 72–144 VDC; 85–132 VAC
    Typical efficiency 83%
    Typical DC input current 1.8 A at 96 VDC
    Cooling Free-air convection; fanless
    Input filtering Built-in EMI filter
    Catalogue input-range feature 2:1 wide input range
    Set-up / rise time at full load, D-input version 2 s / 50 ms
    Typical hold-up time at full load, D-input version 20 ms
    Typical inrush current, D-input version 18 A at 96 VDC
    Leakage current, D-input version Less than 0.75 mA at 120 VAC

    Unless otherwise specified, the catalogue parameters use 96 VDC input, rated load and 25°C ambient. Select the input version before wiring; the input range is specific to the letter in the complete model number.

    Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    This D-input version accepts the stated AC or DC range. Its rectifier-and-filter input is distinct from the DC-only input versions.

    Protection

    Short-circuit protection Included
    Overload threshold 105–135% of rated output power
    Overload response Hiccup mode; automatic recovery after the fault is removed
    Overvoltage threshold 31.5–37.5 V at 10% load
    Overvoltage response Hiccup mode; automatic recovery after the fault is removed

    Operate within both the output current and output power ratings; the overload threshold is a protection characteristic, not a continuous or timed peak-output rating.

    Environment and Derating

    Working ambient temperature −10 to +60°C, subject to derating
    Working humidity 20–90% RH, non-condensing
    Storage temperature / humidity −20 to +85°C / 10–95% RH, non-condensing
    Temperature coefficient ±0.03%/°C over 0–50°C
    Vibration 10–500 Hz; 2 G; 10 min/cycle; 60 min along each X, Y and Z axis

    The low-temperature curve rises from 80% load at −10°C to 100% at 0°C. The C/D 24 V curve shows full load through 50°C vertical / 45°C horizontal, then 80% at 60°C vertical / 55°C horizontal.

    Observe the corresponding horizontal/vertical curve when positioning the enclosure. The operating-temperature range does not mean full output is available at every temperature.

    For fanless operation above 2000 m altitude, the catalogue note reduces the allowable ambient temperature by 3.5°C per additional 1000 m. This derating note does not independently specify a maximum installation altitude.

    The input-voltage derating graph permits 100% load across the D-version 72–144 VDC range, subject to the separate ambient-temperature curve.

    Mechanical Details and Terminal Connections

    Dimensions, L × W × H 199 × 98 × 38 mm
    Mechanical drawing reference Case No. 902; dimensions in mm, general tolerance ±1 mm
    Unit mass 650 g; catalogue PACKING reference per unit
    Nominal switching frequency in block diagram 83 kHz
    Terminal 1 and 2 AC/DC input
    Terminal 3 FG / chassis ground
    Terminal 4 and 5 DC output −V
    Terminal 6 and 7 DC output +V

    The drawing shows four bottom M3 positions on a 120 × 80 mm pattern and three side M3 positions, with 157 mm between the outer side positions.

    Wire the numbered terminals according to this model-specific assignment, including the FG/chassis terminal. Maintain free-air convection around the enclosure. Use the output-voltage adjuster only within the specified adjustment range.

    The catalogue mechanical pages specify the enclosure and screw-terminal connections. No separately orderable model-specific cable, terminal housing or mounting accessory is identified on these series pages.

    Safety, EMC and Reliability

    Catalogue safety / design references EAC TP TC 004 approved; design reference to AS/NZS 62368.1; IEC/BS EN/EN 62368-1 is listed specifically for the D-input version
    Withstand voltage, input to output 1.5 kVAC
    Withstand voltage, input to FG 1.5 kVAC
    Withstand voltage, output to FG 0.5 kVAC
    Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG
    EMC emission references BS EN/EN 55032 (CISPR 32) Class B; EAC TP TC 020
    EMC immunity references BS EN/EN 61000-4-2, -3, -4, -6 and -8; BS EN/EN 55035; EAC TP TC 020
    EMC environment in catalogue Light industry
    MTBF, Telcordia SR-332 2600.2 thousand hours minimum
    MTBF, MIL-HDBK-217F 399.9 thousand hours minimum at 25°C
    Catalogue warranty period 2 years; subject to manufacturer terms

    Design references and the catalogue approval statements have different meanings. The converter is a component for installation in end equipment; these references do not certify the completed system.

    The EMC test arrangement mounts the converter on a 360 × 360 × 1 mm metal plate. The manufacturer requires EMC compliance to be reconfirmed in the completed installation. MTBF figures are reliability calculations, not a service-life guarantee.

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