MEAN WELL SD-25 series: Enclosed DC/DC Converter - SD-25C-12

Description

MEAN WELL SD-25C-12 is an enclosed, isolated single-output DC/DC converter delivering 12 V at up to 2.1 A, with a rated output of 25.2 W. The C-input version accepts 36–72 VDC. Its fanless metal enclosure uses free-air convection, with model-specific temperature derating and screw-terminal connections.

Product Datasheet

Download MEAN WELL SD-25 Datasheet (PDF)

The SD-25 section is on PDF pages 3, 4. Refer to the complete mechanical drawings and notes when planning installation.

Model and DC Output

Full model SD-25C-12
Series SD-25
Input version C: 36–72 VDC
Output code 12: 12 VDC
DC output voltage 12 V
Rated output current 2.1 A
Rated output power 25.2 W
Output current range 0–2.1 A
Output voltage adjustment 11–16 V
Maximum ripple and noise 120 mVp-p
Voltage tolerance ±1.0%
Line regulation ±0.3%
Load regulation ±0.3%

Input and Conversion Characteristics

Permitted input voltage 36–72 VDC
Typical efficiency 78%
DC input current 0.8 A at 48 VDC
Cooling Free-air convection; fanless
Input filtering Built-in EMI filter
Catalogue input-range feature 2:1 wide input range
Set-up / rise time at full load 2.5 s / 50 ms at 48 VDC
Factory screening 100% full-load burn-in test

Unless otherwise specified, the catalogue parameters use 48 VDC input, rated load and 25°C ambient. Select the input version before wiring; the input range is specific to the letter in the complete model number.

Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

Protection

Short-circuit protection Included
Overload threshold 105–150% of rated output power
Overload response Hiccup mode; automatic recovery after the fault is removed
Overvoltage threshold 16.8–20 V at 10% load
Overvoltage response Hiccup mode; automatic recovery after the fault is removed

Operate within both the output current and output power ratings; the overload threshold is a protection characteristic, not a continuous or timed peak-output rating.

Environment and Derating

Working ambient temperature −10 to +60°C, subject to derating
Working humidity 20–90% RH, non-condensing
Storage temperature / humidity −20 to +85°C / 10–95% RH
Temperature coefficient ±0.03%/°C over 0–50°C
Vibration 10–500 Hz; 2 G; 10 min/cycle; 60 min along each X, Y and Z axis

The low-temperature curve rises from 80% load at −10°C to 100% at 0°C. Full load is shown through 50°C vertical / 45°C horizontal, then derating to 80% at 60°C vertical / 55°C horizontal.

Observe the corresponding horizontal/vertical curve when positioning the enclosure. The operating-temperature range does not mean full output is available at every temperature.

For fanless operation above 2000 m altitude, the catalogue note reduces the allowable ambient temperature by 3.5°C per additional 1000 m. This derating note does not independently specify a maximum installation altitude.

Mechanical Details and Terminal Connections

Dimensions, L × W × H 99 × 97 × 36 mm
Mechanical drawing reference Case No. 905; dimensions in mm, general tolerance ±1 mm
Unit mass 380 g; catalogue PACKING reference per unit
Nominal switching frequency in block diagram 83 kHz
Terminal 1 DC output −V
Terminal 2 DC output +V
Terminal 3 FG / chassis ground
Terminal 4 DC input V+
Terminal 5 DC input V−

The drawing shows two bottom M3 and two side M3 mounting positions, with 55 mm bottom-hole and 74 mm side-hole spacing. Use the matching drawing for hole locations and enclosure clearance.

Wire the numbered terminals according to this model-specific assignment, including the FG/chassis terminal. Maintain free-air convection around the enclosure. Use the output-voltage adjuster only within the specified adjustment range.

The catalogue mechanical pages specify the enclosure and screw-terminal connections. No separately orderable model-specific cable, terminal housing or mounting accessory is identified on these series pages.

Safety, EMC and Reliability

Catalogue safety / design references EAC TP TC 004 approved; design reference to AS/NZS 62368.1 and LVD
Withstand voltage, input to output 1.5 kVAC
Withstand voltage, input to FG 2 kVAC
Withstand voltage, output to FG 0.5 kVAC
Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG
EMC emission references BS EN/EN 55032 (CISPR 32) Class B; EAC TP TC 020
EMC immunity references BS EN/EN 61000-4-2, -3, -4, -6 and -8; BS EN/EN 55035; EAC TP TC 020
EMC environment in catalogue Heavy industry
MTBF, Telcordia SR-332 3682.6 thousand hours minimum
MTBF, MIL-HDBK-217F 528.8 thousand hours minimum at 25°C
Catalogue warranty period 2 years; subject to manufacturer terms

Design references and the catalogue approval statements have different meanings. The converter is a component for installation in end equipment; these references do not certify the completed system.

The EMC test arrangement mounts the converter on a 360 × 360 × 1 mm metal plate. The manufacturer requires EMC compliance to be reconfirmed in the completed installation. MTBF figures are reliability calculations, not a service-life guarantee.

MEAN WELL SD-25 series: Enclosed DC/DC Converter - SD-25C-12

Product form

MEAN WELL SD-25C-12 is an enclosed, isolated single-output DC/DC converter delivering 12 V at up to 2.1 A, with a... Read more

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    Description

    MEAN WELL SD-25C-12 is an enclosed, isolated single-output DC/DC converter delivering 12 V at up to 2.1 A, with a rated output of 25.2 W. The C-input version accepts 36–72 VDC. Its fanless metal enclosure uses free-air convection, with model-specific temperature derating and screw-terminal connections.

    Product Datasheet

    Download MEAN WELL SD-25 Datasheet (PDF)

    The SD-25 section is on PDF pages 3, 4. Refer to the complete mechanical drawings and notes when planning installation.

    Model and DC Output

    Full model SD-25C-12
    Series SD-25
    Input version C: 36–72 VDC
    Output code 12: 12 VDC
    DC output voltage 12 V
    Rated output current 2.1 A
    Rated output power 25.2 W
    Output current range 0–2.1 A
    Output voltage adjustment 11–16 V
    Maximum ripple and noise 120 mVp-p
    Voltage tolerance ±1.0%
    Line regulation ±0.3%
    Load regulation ±0.3%

    Input and Conversion Characteristics

    Permitted input voltage 36–72 VDC
    Typical efficiency 78%
    DC input current 0.8 A at 48 VDC
    Cooling Free-air convection; fanless
    Input filtering Built-in EMI filter
    Catalogue input-range feature 2:1 wide input range
    Set-up / rise time at full load 2.5 s / 50 ms at 48 VDC
    Factory screening 100% full-load burn-in test

    Unless otherwise specified, the catalogue parameters use 48 VDC input, rated load and 25°C ambient. Select the input version before wiring; the input range is specific to the letter in the complete model number.

    Ripple and noise are measured with 20 MHz bandwidth using a 12-inch twisted pair terminated with parallel 0.1 µF and 47 µF capacitors. Voltage tolerance includes set-up tolerance, line regulation and load regulation.

    Protection

    Short-circuit protection Included
    Overload threshold 105–150% of rated output power
    Overload response Hiccup mode; automatic recovery after the fault is removed
    Overvoltage threshold 16.8–20 V at 10% load
    Overvoltage response Hiccup mode; automatic recovery after the fault is removed

    Operate within both the output current and output power ratings; the overload threshold is a protection characteristic, not a continuous or timed peak-output rating.

    Environment and Derating

    Working ambient temperature −10 to +60°C, subject to derating
    Working humidity 20–90% RH, non-condensing
    Storage temperature / humidity −20 to +85°C / 10–95% RH
    Temperature coefficient ±0.03%/°C over 0–50°C
    Vibration 10–500 Hz; 2 G; 10 min/cycle; 60 min along each X, Y and Z axis

    The low-temperature curve rises from 80% load at −10°C to 100% at 0°C. Full load is shown through 50°C vertical / 45°C horizontal, then derating to 80% at 60°C vertical / 55°C horizontal.

    Observe the corresponding horizontal/vertical curve when positioning the enclosure. The operating-temperature range does not mean full output is available at every temperature.

    For fanless operation above 2000 m altitude, the catalogue note reduces the allowable ambient temperature by 3.5°C per additional 1000 m. This derating note does not independently specify a maximum installation altitude.

    Mechanical Details and Terminal Connections

    Dimensions, L × W × H 99 × 97 × 36 mm
    Mechanical drawing reference Case No. 905; dimensions in mm, general tolerance ±1 mm
    Unit mass 380 g; catalogue PACKING reference per unit
    Nominal switching frequency in block diagram 83 kHz
    Terminal 1 DC output −V
    Terminal 2 DC output +V
    Terminal 3 FG / chassis ground
    Terminal 4 DC input V+
    Terminal 5 DC input V−

    The drawing shows two bottom M3 and two side M3 mounting positions, with 55 mm bottom-hole and 74 mm side-hole spacing. Use the matching drawing for hole locations and enclosure clearance.

    Wire the numbered terminals according to this model-specific assignment, including the FG/chassis terminal. Maintain free-air convection around the enclosure. Use the output-voltage adjuster only within the specified adjustment range.

    The catalogue mechanical pages specify the enclosure and screw-terminal connections. No separately orderable model-specific cable, terminal housing or mounting accessory is identified on these series pages.

    Safety, EMC and Reliability

    Catalogue safety / design references EAC TP TC 004 approved; design reference to AS/NZS 62368.1 and LVD
    Withstand voltage, input to output 1.5 kVAC
    Withstand voltage, input to FG 2 kVAC
    Withstand voltage, output to FG 0.5 kVAC
    Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG
    EMC emission references BS EN/EN 55032 (CISPR 32) Class B; EAC TP TC 020
    EMC immunity references BS EN/EN 61000-4-2, -3, -4, -6 and -8; BS EN/EN 55035; EAC TP TC 020
    EMC environment in catalogue Heavy industry
    MTBF, Telcordia SR-332 3682.6 thousand hours minimum
    MTBF, MIL-HDBK-217F 528.8 thousand hours minimum at 25°C
    Catalogue warranty period 2 years; subject to manufacturer terms

    Design references and the catalogue approval statements have different meanings. The converter is a component for installation in end equipment; these references do not certify the completed system.

    The EMC test arrangement mounts the converter on a 360 × 360 × 1 mm metal plate. The manufacturer requires EMC compliance to be reconfirmed in the completed installation. MTBF figures are reliability calculations, not a service-life guarantee.

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