RSD Series: DC-DC Railway Converter

80 products

MEAN WELL RSD Series Railway DC-DC Converters

MEAN WELL RSD Series Railway DC-DC Converters

  • Product Features
  • Technical Specifications
  • Series Power Range
  • Application Suitability

Product Features

The RSD series is designed for mission-critical environments. Featuring a compact, enclosed, and fanless design, these converters provide the reliability needed for rolling stock, automotive, and harsh industrial machinery.

  • Railway Standard Compliance: Fully compliant with EN50155 and EN45545-2 standards for shock, vibration, and fire safety.
  • Wide Input Range: Features a 4:1 wide input range, ensuring stable output even during significant DC bus fluctuations.
  • Reinforced Isolation: Offers 4KVDC I/O isolation to ensure maximum safety between input and output circuits.
  • Fanless Design: Conduction-cooled for operation in ambient temperatures up to 70°C, increasing reliability by eliminating maintenance-prone fans.
  • Comprehensive Protection: Integrated protection suite including Short Circuit, Overload, Over Voltage, and Over Temperature protection.

Technical Specifications

Parameter Specification Detail
Isolation 4KVDC I/O isolation
Operating Temp. -40°C to +70°C (Refer to derating)
Shock/Vibration Compliant with EN50155 (Railway)
Input Range 4:1 Wide input range
Safety Standards IEC 62368-1, EN 50155, EN 45545-2

Series Power Range Overview

Model Series Power Output Core Characteristics
RSD-30 30W Ultra-compact, 4:1 Input
RSD-60 60W Slim design, 4:1 Input
RSD-100 100W Slim design, 4:1 Input
RSD-150 150W High density, 4:1 Input
RSD-200 200W High reliability, 2:1 Input
RSD-300 300W High power, 2:1 Input
RSD-500 500W High power, 2:1 Input
Typical Input Voltages: Available in ranges covering 9V-36V, 18V-72V, and 40V-160V, making them suitable for 12V, 24V, 48V, 72V, 96V, and 110V DC systems.

Application Suitability

The RSD series is specifically built for transport and heavy-duty industrial platforms.

Application Area Reasoning
Rolling Stock Meets EN50155 standards for vibration/shock; provides stable power for passenger information systems.
Bus/Automotive Handles battery voltage fluctuations during engine startup and varying load demands.
Industrial/Isolation 4KVDC isolation prevents ground loops and protects sensitive PLC or sensor equipment.
Selection Tip: When choosing an RSD model, match the "Input Voltage Range" (e.g., 18-72V) to your system’s nominal battery voltage. Always allow for a 20% power headroom above your total load consumption to ensure the longest lifespan of the unit.
  • RSD-30L-24

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30L-24

    MEAN WELL RSD-30L-24 is an enclosed, isolated railway DC/DC converter delivering 24 V at up to 1.25 A, with a rated output of 30 W. This L-input model accepts 18–72 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30L-24 Series RSD-30 Input code L DC output voltage 24 V Rated output current 1.25 A Rated output power 30 W Output current range 0–1.25 A; no minimum load required Maximum ripple and noise 50 mVp-p Voltage tolerance ±2.0% Line regulation ±0.2% Load regulation ±0.2% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30L-24. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 48 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 18–72 VDC Input-range ratio 4:1 Typical efficiency 91% Typical DC input current 0.8 A at 48 VDC Typical input inrush current 20 A at 48 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 3.15 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The catalogue hold-up section provides plots labelled for the G-input models. Its timing points are not assigned to this L-input model; confirm the required interruption ride-through for the selected input and load. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 27.6–32.4 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Illustrated undervoltage thresholds for this 24 V model Turn on: 16.3 VDC; turn off: 12.3 VDC Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. The turn-on and turn-off points are the model-labelled graph values. They do not replace the specified continuous input range. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 48 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30L-12

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30L-12

    MEAN WELL RSD-30L-12 is an enclosed, isolated railway DC/DC converter delivering 12 V at up to 2.5 A, with a rated output of 30 W. This L-input model accepts 18–72 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30L-12 Series RSD-30 Input code L DC output voltage 12 V Rated output current 2.5 A Rated output power 30 W Output current range 0–2.5 A; no minimum load required Maximum ripple and noise 60 mVp-p Voltage tolerance ±2.0% Line regulation ±0.3% Load regulation ±0.3% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30L-12. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 48 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 18–72 VDC Input-range ratio 4:1 Typical efficiency 90% Typical DC input current 0.8 A at 48 VDC Typical input inrush current 20 A at 48 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 3.15 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The catalogue hold-up section provides plots labelled for the G-input models. Its timing points are not assigned to this L-input model; confirm the required interruption ride-through for the selected input and load. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 13.8–16.2 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 48 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30L-5

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30L-5

    MEAN WELL RSD-30L-5 is an enclosed, isolated railway DC/DC converter delivering 5 V at up to 6 A, with a rated output of 30 W. This L-input model accepts 18–72 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30L-5 Series RSD-30 Input code L DC output voltage 5 V Rated output current 6 A Rated output power 30 W Output current range 0–6 A; no minimum load required Maximum ripple and noise 70 mVp-p Voltage tolerance ±2.0% Line regulation ±0.5% Load regulation ±0.5% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30L-5. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 48 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 18–72 VDC Input-range ratio 4:1 Typical efficiency 86% Typical DC input current 0.8 A at 48 VDC Typical input inrush current 20 A at 48 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 3.15 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The catalogue hold-up section provides plots labelled for the G-input models. Its timing points are not assigned to this L-input model; confirm the required interruption ride-through for the selected input and load. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 5.75–7 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 48 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30L-3.3

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30L-3.3

    MEAN WELL RSD-30L-3.3 is an enclosed, isolated railway DC/DC converter delivering 3.3 V at up to 6 A, with a rated output of 19.8 W. This L-input model accepts 18–72 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30L-3.3 Series RSD-30 Input code L DC output voltage 3.3 V Rated output current 6 A Rated output power 19.8 W Output current range 0–6 A; no minimum load required Maximum ripple and noise 70 mVp-p Voltage tolerance ±2.0% Line regulation ±0.5% Load regulation ±0.5% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30L-3.3. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 48 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 18–72 VDC Input-range ratio 4:1 Typical efficiency 84% Typical DC input current 0.52 A at 48 VDC Typical input inrush current 20 A at 48 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 3.15 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The catalogue hold-up section provides plots labelled for the G-input models. Its timing points are not assigned to this L-input model; confirm the required interruption ride-through for the selected input and load. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 3.8–4.5 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 48 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30G-24

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30G-24

    MEAN WELL RSD-30G-24 is an enclosed, isolated railway DC/DC converter delivering 24 V at up to 1.25 A, with a rated output of 30 W. This G-input model accepts 9–36 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30G-24 Series RSD-30 Input code G DC output voltage 24 V Rated output current 1.25 A Rated output power 30 W Output current range 0–1.25 A; no minimum load required Maximum ripple and noise 50 mVp-p Voltage tolerance ±2.0% Line regulation ±0.2% Load regulation ±0.2% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30G-24. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 24 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 9–36 VDC Input-range ratio 4:1 Typical efficiency 89% Typical DC input current 1.5 A at 24 VDC Typical input inrush current 20 A at 24 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 6.3 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The model-specific hold-up curve indicates approximately 10 ms at 80% load. Hold-up time varies with load; use the RSD-30G-24 curve when selecting the interruption load. This graph point is not a full-load hold-up guarantee. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 27.6–32.4 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Illustrated undervoltage thresholds for this 24 V model Turn on: 8.3 VDC; turn off: 6.3 VDC Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. The turn-on and turn-off points are the model-labelled graph values. They do not replace the specified continuous input range. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 24 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30G-12

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30G-12

    MEAN WELL RSD-30G-12 is an enclosed, isolated railway DC/DC converter delivering 12 V at up to 2.5 A, with a rated output of 30 W. This G-input model accepts 9–36 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30G-12 Series RSD-30 Input code G DC output voltage 12 V Rated output current 2.5 A Rated output power 30 W Output current range 0–2.5 A; no minimum load required Maximum ripple and noise 60 mVp-p Voltage tolerance ±2.0% Line regulation ±0.3% Load regulation ±0.3% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30G-12. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 24 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 9–36 VDC Input-range ratio 4:1 Typical efficiency 86.5% Typical DC input current 1.5 A at 24 VDC Typical input inrush current 20 A at 24 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 6.3 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The model-specific hold-up curve indicates approximately 10 ms at 80% load. Hold-up time varies with load; use the RSD-30G-12 curve when selecting the interruption load. This graph point is not a full-load hold-up guarantee. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 13.8–16.2 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 24 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30G-5

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30G-5

    MEAN WELL RSD-30G-5 is an enclosed, isolated railway DC/DC converter delivering 5 V at up to 6 A, with a rated output of 30 W. This G-input model accepts 9–36 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30G-5 Series RSD-30 Input code G DC output voltage 5 V Rated output current 6 A Rated output power 30 W Output current range 0–6 A; no minimum load required Maximum ripple and noise 70 mVp-p Voltage tolerance ±2.0% Line regulation ±0.5% Load regulation ±0.5% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30G-5. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 24 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 9–36 VDC Input-range ratio 4:1 Typical efficiency 84% Typical DC input current 1.5 A at 24 VDC Typical input inrush current 20 A at 24 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 6.3 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The model-specific hold-up curve indicates approximately 10 ms at 80% load. Hold-up time varies with load; use the RSD-30G-5 curve when selecting the interruption load. This graph point is not a full-load hold-up guarantee. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 5.75–7 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 24 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

  • RSD-30G-3.3

    MEAN WELL RSD-30 series: Railway DC/DC Converter - RSD-30G-3.3

    MEAN WELL RSD-30G-3.3 is an enclosed, isolated railway DC/DC converter delivering 3.3 V at up to 6 A, with a rated output of 19.8 W. This G-input model accepts 9–36 VDC continuously. Its 25 mm metal enclosure, semi-potted silicone construction and fanless cooling suit railway, transport, telecom and industrial equipment, subject to the specified input, thermal and installation conditions. Product Datasheet Download MEAN WELL RSD-30 Datasheet (PDF) The RSD-30 section is on PDF pages 1, 2, 3, 4, 5, 6, 7, 8, 9, 10. Refer to the complete mechanical drawings and notes when planning installation. Model and DC Output Full model RSD-30G-3.3 Series RSD-30 Input code G DC output voltage 3.3 V Rated output current 6 A Rated output power 19.8 W Output current range 0–6 A; no minimum load required Maximum ripple and noise 70 mVp-p Voltage tolerance ±2.0% Line regulation ±0.5% Load regulation ±0.5% Set-up / rise time at full load 120 ms / 85 ms The electrical values above apply to RSD-30G-3.3. Voltage tolerance includes set-up tolerance, line regulation and load regulation. Except where stated otherwise, the catalogue measurements use 24 VDC input, rated load and 25°C ambient temperature. Ripple and noise are measured with 20 MHz bandwidth and a 12-inch twisted-pair connection terminated with 0.1 µF and 47 µF capacitors in parallel. The manufacturer strongly recommends limiting external output capacitance to 5000 µF or less. Input, Startup and Interruption Behaviour Continuous DC input range 9–36 VDC Input-range ratio 4:1 Typical efficiency 84% Typical DC input current 1.1 A at 24 VDC Typical input inrush current 20 A at 24 VDC Short-duration input-transient capability ±40% of rated input voltage for 1 second Supply-interruption reference EN 50155:2021, S1 level Nominal switching frequency 110 kHz Internal input fuse reference CONQUE MST, time-lag, 6.3 A, 250 V Select the input version by its continuous DC range. The separate 1-second transient statement is a short-duration withstand condition; continuous operation remains within the specified input range. The fuse is in series with the positive input. A resistor limits inrush during startup and is then bypassed by a MOSFET to reduce power consumption. The fuse reference identifies an internal component and its rating. The model-specific hold-up curve indicates approximately 10 ms at 80% load. Hold-up time varies with load; use the RSD-30G-3.3 curve when selecting the interruption load. This graph point is not a full-load hold-up guarantee. Protection and Status Indication Short-circuit / overload function Built-in constant-current limiting; automatic recovery after the fault is removed Overload detection range 105–135% of rated output power Overvoltage protection threshold 3.8–4.5 V Overvoltage recovery Output shutdown; reapply input power to recover Input reverse-polarity protection A series MOSFET in the negative input opens under reversed polarity; no output Input undervoltage protection Internal control shuts down below its threshold; output recovers automatically when input rises above the recovery threshold Power indicator Green LED: normal operation; no indication: no input power or failure Constant-current protection is a fault response, not an additional continuous rating. Continuous overload operation can cause excessive temperature, reduced life or damage. Operating Environment and Load Derating Operating ambient range −40 to +70°C, subject to input and thermal conditions Free-air full-load upper ambient limit 55°C Free-air load limit at 70°C 60% Full load at 70°C with added base plate Permitted with the specified external iron-plate mounting arrangement Low-temperature input condition In the −40 to −35°C shaded region, input must be at least 24 VDC Case-temperature graph limit 75°C at the indicated tc position Operating humidity 5–95% RH, non-condensing Storage temperature −40 to +85°C Temperature coefficient ±0.03%/°C over 0–50°C Operating altitude Up to 5000 m, with the high-altitude temperature derating below Vibration rating 10–500 Hz, 5 G; 10 minutes per cycle, 60 minutes on each X, Y and Z axis; mounting to IEC 61373 Without an added iron plate, the ambient-temperature curve shows full load through 55°C, followed by derating to 60% at 70°C. Use the more restrictive input-voltage and temperature limits together. For this fanless converter, reduce the allowable ambient temperature by 3.5°C per 1000 m above 2000 m. The operating-altitude limit remains 5000 m. The separate case-temperature plot ends at 75°C. Monitor the tc point identified in the mechanical drawing; a case-temperature limit is not an ambient-temperature rating. Mechanical Installation and Terminal Connections Dimensions, L × W × H 113 × 60 × 25 mm Mechanical drawing Case No. 253A; dimensions in mm, general tolerance ±1 mm Unit mass 250 g; catalogue PACKING reference per unit Enclosure and cooling Enclosed metal case, 25 mm low profile; semi-potted silicone interior; free-air convection Mounting holes Four Ø3.5 mm holes on a 105 × 52 mm pattern Input terminal 1 DC INPUT V+ Input terminal 2 DC INPUT V− Input terminal 3 FG / chassis ground Output terminal 1 DC OUTPUT −V Output terminal 2 DC OUTPUT +V tc drawing location 46 mm from the right end and 7 mm above the base in the side view External cooling plate shown 360 × 360 × 2 mm iron plate; M3 × 4 screws illustrated Follow the numbered input and output terminal assignments in the RSD-30 mechanical drawing. The input and output blocks have separate numbering; connect FG to the designated chassis-ground terminal. For full-load operation at 70°C under the EN 50155 TX installation condition, mount the converter firmly at the centre of the specified iron plate. The mating surface must be flat and smooth for effective heat transfer. The plate is an added thermal component; this mounting condition does not describe a plate supplied as standard. The catalogue illustrates several horizontal and vertical enclosure orientations, both with and without the added plate, and states that the illustrated methods share the applicable derating curve because the unit is semi-potted. Maintain free-air convection and verify the completed mounting arrangement. Options, Redundancy and Series Connection Output-voltage adjustment Optional by manufacturer arrangement; absent from the standard product Internal current-sharing circuit Not fitted Parallel use described External diode-assisted redundancy only; output current rating is not increased Redundancy diode requirement One diode at each positive output; diode current rating greater than the converter maximum output current, with a suitable heat sink Series use described Bipolar outputs or summed output voltage; the available current does not increase Series blocking-diode requirement External diodes as shown in the catalogue; voltage rating greater than the total V1 + V2 For optional output adjustment, contact MEAN WELL for the applicable supply arrangement before ordering. The catalogue does not identify a separate adjustment-option ordering suffix. Redundant parallel operation requires an external circuit suitable for the system. Parallel connection increases leakage current; consult the supplier and verify the complete installation. The unit does not contain the reverse-blocking diodes needed for the illustrated series arrangement. Use the external-diode topology in the catalogue to protect each converter during startup. Series connection can form positive and negative rails around a common point or add output voltages. The series pages do not identify separately orderable MEAN WELL cable, terminal-housing, diode-kit or cooling-plate model numbers. Select external components by the stated electrical and mechanical requirements; the catalogue case and fuse references are component information. Safety, EMC and Reliability Catalogue approved safety standards IEC 62368-1; UL 62368-1; AS/NZS 62368-1; EAC TP TC 004 Catalogue safety design reference BS EN/EN 62368-1 Railway standards listed BS EN/EN 50155 / IEC 60571; IEC 61373 for shock and vibration; BS EN/EN 50121-3-2 for EMC; BS EN/EN 45545-2 for fire protection Input-to-output withstand voltage 4 kVDC; reinforced isolation Input-to-FG withstand voltage 2.5 kVDC Output-to-FG withstand voltage 2.5 kVDC Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH; input–output, input–FG and output–FG Conducted emissions BS EN/EN 55032, Class A Radiated emissions BS EN/EN 55032, Class B EMC immunity reference BS EN/EN 55035 ESD immunity BS EN/EN 61000-4-2; Level 3, ±8 kV air and ±6 kV contact Radiated-field immunity BS EN/EN 61000-4-3; Level X, 20 V/m EFT / burst immunity BS EN/EN 61000-4-4; Level 3, 2 kV on power Surge immunity BS EN/EN 61000-4-5; Level 3, 1 kV line–line and 2 kV line–earth Conducted immunity BS EN/EN 61000-4-6; Level 3 MTBF, Telcordia SR-332 3093.5 thousand hours minimum MTBF, MIL-HDBK-217F 396.9 thousand hours minimum at 25°C Catalogue warranty period 3 years; subject to manufacturer terms The converter is a component for integration into end equipment. Catalogue approvals and design references describe the converter and do not constitute certification of the completed railway vehicle or other end system. The EMC test fixture uses a 360 × 360 × 1 mm metal plate. This EMC fixture is distinct from the 2 mm iron plate specified for full-load operation at 70°C. EMC compliance must be reconfirmed for the completed installation. MTBF values are reliability calculations under the stated method and conditions, not a guaranteed operating lifetime. Catalogue Environmental and Fire Tests Dry heat test, EN 50155 §13.4.5 PASS; 70°C for 6 hours and 85°C for 10 minutes Cyclic damp heat test, EN 50155 §13.4.8 PASS; 25–55°C, 90–100% RH, 48 hours Vibration environmental test, EN 50155 §13.4.10 PASS; 19°C, 65% RH, 10 minutes Shock environmental test, EN 50155 §13.4.10 PASS; 21 ±3°C, 65 ±5% RH, 30 ms × 18 Low-temperature storage test, EN 50155 §13.4.6 PASS; −40°C, 16 hours Salt-mist test, EN 50155 §13.4.13 PASS; 35 ±2°C, 96 hours PCB fire tests EN 45545-2:2020: R22 oxygen index, smoke density and smoke toxicity; R24 oxygen index; R25 glow-wire test. HL1, HL2 and HL3: PASS for each listed test. Potting material fire test EN 45545-2:2020 R24 oxygen-index test; HL1, HL2 and HL3: PASS Terminal-block fire test EN 45545-2:2020 R26 vertical-flame test; HL1, HL2 and HL3: PASS The following are the catalogue environmental and material-test results, with their specific test exposures. They do not extend the continuous operating temperature, humidity or mounting limits. The fire-test table covers the specified PCB, potting material and terminal block. Its supporting methods include EN ISO 4589-2:2017, EN ISO 5659-2:2017, EN 17084:2018, EN 60695-2-11:2014 and EN 60695-11-10:2013 as applicable to the listed material and test.

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