Products
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MEAN WELL APV-8 series: constant voltage LED power supply - APV-8-24
MEAN WELL APV-8-24 Constant Voltage LED Power Supply The MEAN WELL APV-8-24 is a single-output AC/DC constant voltage LED power supply providing 24 V DC, 0.34 A rated output, with a catalog rated power of 8.16 W. It accepts 90-264 VAC or 127-370 VDC and uses a fully isolated IP42 plastic enclosure cooled by free-air convection. Use a load designed for 24 V constant-voltage operation and keep total current within 0-0.34 A and power within 8.16 W, with input and temperature derating applied. Download MEAN WELL APV-8 Datasheet (PDF) See PDF pages 2-3 for this model column, its connection drawing and derating curves. Download MEAN WELL LED Installation Manual (PDF) Model and application Parameter Details Full model APV-8-24 Series and model code APV-8 is the product series. The final code 24 identifies the 24 V output. The series wattage designation is not a substitute for this model's actual rated output power. Operating mode Constant voltage. Use a load designed for 24 V constant-voltage operation and keep total current within 0-0.34 A and power within 8.16 W, with input and temperature derating applied. Intended application LED-related fixtures or appliances, such as decoration or advertising devices. The manufacturer states that this product is not intended for LED lighting luminaire applications in the EU and China. Application qualification Use the supply as a component in the final equipment. The equipment manufacturer must assess the complete installation and re-qualify EMC performance with the load, wiring and enclosure. Output and dynamic performance Parameter Details Nominal DC voltage 24 V Rated output current 0.34 A Current range 0-0.34 A Rated output power 8.16 W Ripple and noise, maximum 300 mV peak-to-peak. Measured at 20 MHz bandwidth using a 12-inch twisted-pair wire terminated by parallel 0.1 µF and 47 µF capacitors. Voltage tolerance ±5.0%, including setup tolerance, line regulation and load regulation. Line / load regulation Line regulation: ±1.0%; load regulation: ±2.0%. Setup and rise time 500 ms setup / 30 ms rise at 230 VAC; 1500 ms setup / 30 ms rise at 115 VAC, at full load. Hold-up time, typical 20 ms at 230 VAC, at full load. Measurement basis Unless otherwise specified: 230 VAC input, rated load and 25°C ambient. Typical values depend on operating conditions. Input and supply planning Parameter Details Input range 90-264 VAC, 47-63 Hz; alternatively 127-370 VDC. Apply the input-voltage derating curve. AC input current 0.15 A at 230 VAC; 0.3 A at 115 VAC Efficiency, typical 81% at the catalog measurement conditions; not a guaranteed efficiency at every input and load. Cold-start inrush, typical 70 A at 230 VAC; pulse width 120 µs measured at 50% of peak current. Leakage current 0.25 mA at 240 VAC. Input-voltage derating At 60 Hz, the static-characteristic curve shows 80% load at 90 VAC, rising to 100% at 100 VAC; 100% is shown from 100 to 264 VAC. Apply the more restrictive thermal/load condition at the same time. No-load input power Less than 0.5 W. Protection and fault behavior Parameter Details Short-circuit protection Hiccup mode; automatic recovery after the fault is removed. Overload protection Above 105% of rated output power; hiccup mode with automatic recovery after the fault condition is removed. Overvoltage protection 27.6-32.4 V; output shutoff with zener-diode clamping. Thermal operating limits Maintain the required ventilation and derate load as ambient temperature rises. Do not treat the upper ambient rating as a full-load rating. Environment and derating Parameter Details Working ambient temperature -30 to +70°C, subject to the derating curve. Cooling and temperature derating Free-air convection, with the horizontal orientation shown in the drawing. Full load is shown up to +45°C, then decreases linearly to 60% load at +70°C. Keep the input-voltage derating limit at the same time. Altitude derating Above 2000 m (6500 ft), reduce the allowable ambient temperature by 3.5°C per 1000 m for this fanless design. Working humidity 20-90% RH, non-condensing. Storage temperature / humidity -40 to +80°C; 10-95% RH. Temperature coefficient ±0.03%/°C over 0 to 45°C. Vibration 10-500 Hz, 2 G; 10 minutes per cycle, 60 minutes along each X, Y and Z axis. Enclosure Fully isolated plastic case, IP42 design. The series description specifies 94V-0 flame-retardant plastic. Dimensions, leads and installation Parameter Details Body dimensions 60 x 30 x 23.5 mm (L x W x H); drawing tolerance ±1 mm. Mounting outline The drawing shows 73.1 mm overall length across mounting tabs and 65.5 mm longitudinal mounting-center spacing. Input leads UL1569, 18 AWG; 150 ±10 mm. Brown = AC/L; blue = AC/N. Output leads UL1569, 20 AWG; 150 ±10 mm. Red = +V; black = -V. Match output polarity to the load. DC-input polarity When using DC input, connect the brown L lead to the positive side and the blue N lead to the negative side. Installation Class II design with no FG connection. Before installation or maintenance, disconnect the supply from the utility and prevent inadvertent reconnection. Keep proper ventilation around the unit and do not stack objects on it. When an adjacent device is a heat source, maintain 10-15 cm clearance. Keep lead-wire connections insulated and mechanically secured, and select approved cables rated for at least the unit current. Nonstandard mounting orientations or high ambient temperature require output-current derating. The installation manual limits APC/APV to equipment with a primary use other than lighting, such as copiers or overhead projectors, or to scale and display lighting; also observe the regional luminaire restriction above. Case-temperature point The mechanical drawing identifies the tc / T case measurement point. Its location dimensions are not temperature limits. Connection and mounting items This is a wired power-supply module. Select suitable connection and mounting hardware for the final equipment using the lead specifications and mechanical drawing above. Standards and catalog references Parameter Details Listed safety approvals UL 8750, CSA C22.2 No.250.0-08, EAC TP TC 004, BS EN/EN 62368-1, BIS IS 15885. Select the actual supplied regional version and required markings for the installation. BIS regional qualification The main BIS approval excludes the 5 V model. A separate BIS IS 15885 registration R-62002178 is listed for products made in India only; verify the actual manufacturing origin and markings rather than assuming this condition applies to every unit. Insulation classification Class II insulation design with no FG connection. Withstand voltage Input-to-output: 3.75 kVAC. Insulation resistance Input-to-output: greater than 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions Compliance listed to BS EN/EN 55032, BS EN/EN 61000-3-2, BS EN/EN 61000-3-3 and EAC TP TC 020. EMC immunity Compliance listed to BS EN/EN 55035 and BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; light-industry level with 2 kV surge. The completed installation still requires assessment. Catalog mass reference 50 g per unit (0.05 kg), from the PACKING field. This is the catalog packing reference per unit, not a measured net weight or a complete shipping-package weight. Manufacturer catalog statement The manufacturer datasheet lists a two-year warranty and a 100% full-load burn-in test. Regional markings The datasheet notes that units sourced from the Americas may not carry ENEC/BIS logos. Check the actual unit markings for the required market.
$12.32
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MEAN WELL APV-8 series: constant voltage LED power supply - APV-8-5
MEAN WELL APV-8-5 Constant Voltage LED Power Supply The MEAN WELL APV-8-5 is a single-output AC/DC constant voltage LED power supply providing 5 V DC, 1.4 A rated output, with a catalog rated power of 7 W. It accepts 90-264 VAC or 127-370 VDC and uses a fully isolated IP42 plastic enclosure cooled by free-air convection. Use a load designed for 5 V constant-voltage operation and keep total current within 0-1.4 A and power within 7 W, with input and temperature derating applied. Download MEAN WELL APV-8 Datasheet (PDF) See PDF pages 2-3 for this model column, its connection drawing and derating curves. Download MEAN WELL LED Installation Manual (PDF) Model and application Parameter Details Full model APV-8-5 Series and model code APV-8 is the product series. The final code 5 identifies the 5 V output. The series wattage designation is not a substitute for this model's actual rated output power. Operating mode Constant voltage. Use a load designed for 5 V constant-voltage operation and keep total current within 0-1.4 A and power within 7 W, with input and temperature derating applied. Intended application LED-related fixtures or appliances, such as decoration or advertising devices. The manufacturer states that this product is not intended for LED lighting luminaire applications in the EU and China. Application qualification Use the supply as a component in the final equipment. The equipment manufacturer must assess the complete installation and re-qualify EMC performance with the load, wiring and enclosure. Output and dynamic performance Parameter Details Nominal DC voltage 5 V Rated output current 1.4 A Current range 0-1.4 A Rated output power 7 W Ripple and noise, maximum 250 mV peak-to-peak. Measured at 20 MHz bandwidth using a 12-inch twisted-pair wire terminated by parallel 0.1 µF and 47 µF capacitors. Voltage tolerance ±5.0%, including setup tolerance, line regulation and load regulation. Line / load regulation Line regulation: ±1.0%; load regulation: ±2.0%. Setup and rise time 500 ms setup / 30 ms rise at 230 VAC; 1500 ms setup / 30 ms rise at 115 VAC, at full load. Hold-up time, typical 20 ms at 230 VAC, at full load. Measurement basis Unless otherwise specified: 230 VAC input, rated load and 25°C ambient. Typical values depend on operating conditions. Input and supply planning Parameter Details Input range 90-264 VAC, 47-63 Hz; alternatively 127-370 VDC. Apply the input-voltage derating curve. AC input current 0.15 A at 230 VAC; 0.3 A at 115 VAC Efficiency, typical 74% at the catalog measurement conditions; not a guaranteed efficiency at every input and load. Cold-start inrush, typical 70 A at 230 VAC; pulse width 120 µs measured at 50% of peak current. Leakage current 0.25 mA at 240 VAC. Input-voltage derating At 60 Hz, the static-characteristic curve shows 80% load at 90 VAC, rising to 100% at 100 VAC; 100% is shown from 100 to 264 VAC. Apply the more restrictive thermal/load condition at the same time. No-load input power Less than 0.5 W. Protection and fault behavior Parameter Details Short-circuit protection Hiccup mode; automatic recovery after the fault is removed. Overload protection Above 105% of rated output power; hiccup mode with automatic recovery after the fault condition is removed. Overvoltage protection 5.75-6.75 V; output shutoff with zener-diode clamping. Thermal operating limits Maintain the required ventilation and derate load as ambient temperature rises. Do not treat the upper ambient rating as a full-load rating. Environment and derating Parameter Details Working ambient temperature -30 to +70°C, subject to the derating curve. Cooling and temperature derating Free-air convection, with the horizontal orientation shown in the drawing. Full load is shown up to +45°C, then decreases linearly to 60% load at +70°C. Keep the input-voltage derating limit at the same time. Altitude derating Above 2000 m (6500 ft), reduce the allowable ambient temperature by 3.5°C per 1000 m for this fanless design. Working humidity 20-90% RH, non-condensing. Storage temperature / humidity -40 to +80°C; 10-95% RH. Temperature coefficient ±0.03%/°C over 0 to 45°C. Vibration 10-500 Hz, 2 G; 10 minutes per cycle, 60 minutes along each X, Y and Z axis. Enclosure Fully isolated plastic case, IP42 design. The series description specifies 94V-0 flame-retardant plastic. Dimensions, leads and installation Parameter Details Body dimensions 60 x 30 x 23.5 mm (L x W x H); drawing tolerance ±1 mm. Mounting outline The drawing shows 73.1 mm overall length across mounting tabs and 65.5 mm longitudinal mounting-center spacing. Input leads UL1569, 18 AWG; 150 ±10 mm. Brown = AC/L; blue = AC/N. Output leads UL1569, 20 AWG; 150 ±10 mm. Red = +V; black = -V. Match output polarity to the load. DC-input polarity When using DC input, connect the brown L lead to the positive side and the blue N lead to the negative side. Installation Class II design with no FG connection. Before installation or maintenance, disconnect the supply from the utility and prevent inadvertent reconnection. Keep proper ventilation around the unit and do not stack objects on it. When an adjacent device is a heat source, maintain 10-15 cm clearance. Keep lead-wire connections insulated and mechanically secured, and select approved cables rated for at least the unit current. Nonstandard mounting orientations or high ambient temperature require output-current derating. The installation manual limits APC/APV to equipment with a primary use other than lighting, such as copiers or overhead projectors, or to scale and display lighting; also observe the regional luminaire restriction above. Case-temperature point The mechanical drawing identifies the tc / T case measurement point. Its location dimensions are not temperature limits. Connection and mounting items This is a wired power-supply module. Select suitable connection and mounting hardware for the final equipment using the lead specifications and mechanical drawing above. Standards and catalog references Parameter Details Listed safety approvals UL 8750, CSA C22.2 No.250.0-08, EAC TP TC 004, BS EN/EN 62368-1. Select the actual supplied regional version and required markings for the installation. BIS regional qualification The main BIS approval excludes the 5 V model. A separate BIS IS 15885 registration R-62002178 is listed for products made in India only; verify the actual manufacturing origin and markings rather than assuming this condition applies to every unit. Insulation classification Class II insulation design with no FG connection. Withstand voltage Input-to-output: 3.75 kVAC. Insulation resistance Input-to-output: greater than 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions Compliance listed to BS EN/EN 55032, BS EN/EN 61000-3-2, BS EN/EN 61000-3-3 and EAC TP TC 020. EMC immunity Compliance listed to BS EN/EN 55035 and BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; light-industry level with 2 kV surge. The completed installation still requires assessment. Catalog mass reference 50 g per unit (0.05 kg), from the PACKING field. This is the catalog packing reference per unit, not a measured net weight or a complete shipping-package weight. Manufacturer catalog statement The manufacturer datasheet lists a two-year warranty and a 100% full-load burn-in test. Regional markings The datasheet notes that units sourced from the Americas may not carry ENEC/BIS logos. Check the actual unit markings for the required market.
$12.32
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-12
MEAN WELL BIC-2200-12 is a bidirectional AC/DC power supply with a 12 V, 180 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This standard model has no communication protocol. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-12. Communication: None; no communication suffix; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This ordering code has no communication protocol and does not provide the CANBus-only battery mode or DIRECTION_CTRL commands. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 12 V Rated output current 180 A Rated output power 2160 W Output current range 0–180 A Full-power DC voltage range 12–15 V DC voltage adjustment range 10–15 V Ripple and noise, maximum 160 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 90% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 150 A DC input voltage range 10–15 V Full-power DC input range 12–15 V Typical AC output power 1685 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 90.5% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 12 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 12 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 17.6–20.8 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +40°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 CANBus-model function; not available on this no-protocol model CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH is reserved for the CANBus model CN47 pin 8 CANL is reserved for the CANBus model CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,867.93
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-12CAN
MEAN WELL BIC-2200-12CAN is a bidirectional AC/DC power supply with a 12 V, 180 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This model includes CANBus and selectable battery charging/discharging control. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-12CAN. Communication: CANBus; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This CANBus version also supports manually selected battery charging/discharging through DIRECTION_CTRL. Battery operation and its current settings are described separately below. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 12 V Rated output current 180 A Rated output power 2160 W Output current range 0–180 A Full-power DC voltage range 12–15 V DC voltage adjustment range 10–15 V Ripple and noise, maximum 160 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 90% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 150 A DC input voltage range 10–15 V Full-power DC input range 12–15 V Typical AC output power 1685 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 90.5% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 12 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 12 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 17.6–20.8 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +40°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CANBus Battery Mode Default AC-to-DC battery current 160 A Default DC-to-AC battery current 120 A Charging command DIRECTION_CTRL = 00h Discharging command DIRECTION_CTRL = 01h CAN connection CN47 pin 7 CANH; pin 8 CANL; isolated GND-AUX reference Battery mode is available only with the CANBus model. The two default battery currents differ from the general forward and reverse current limits and can be adjusted through communication. Configure voltage, current and conversion direction for the actual battery and its permitted operating range. CN46 pin 6 is the CAN-model C/D Control signal: high 4.5–5.5 V corresponds to charging, and low −0.5 to +0.5 V corresponds to discharging. It references isolated GND-AUX. Use the documented CAN control procedure rather than applying an unspecified control voltage to a signal pin. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 C/D Control; CANBus battery-mode signal CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH CN47 pin 8 CANL CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,896.02
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-24
MEAN WELL BIC-2200-24 is a bidirectional AC/DC power supply with a 24 V, 90 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This standard model has no communication protocol. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-24. Communication: None; no communication suffix; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This ordering code has no communication protocol and does not provide the CANBus-only battery mode or DIRECTION_CTRL commands. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 24 V Rated output current 90 A Rated output power 2160 W Output current range 0–90 A Full-power DC voltage range 24–28 V DC voltage adjustment range 19–28 V Ripple and noise, maximum 260 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 93% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 75 A DC input voltage range 19–28 V Full-power DC input range 24–28 V Typical AC output power 1720 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 93% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 24 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 24 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 33.6–39.2 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +45°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 CANBus-model function; not available on this no-protocol model CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH is reserved for the CANBus model CN47 pin 8 CANL is reserved for the CANBus model CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,867.93
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-24CAN
MEAN WELL BIC-2200-24CAN is a bidirectional AC/DC power supply with a 24 V, 90 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This model includes CANBus and selectable battery charging/discharging control. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-24CAN. Communication: CANBus; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This CANBus version also supports manually selected battery charging/discharging through DIRECTION_CTRL. Battery operation and its current settings are described separately below. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 24 V Rated output current 90 A Rated output power 2160 W Output current range 0–90 A Full-power DC voltage range 24–28 V DC voltage adjustment range 19–28 V Ripple and noise, maximum 260 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 93% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 75 A DC input voltage range 19–28 V Full-power DC input range 24–28 V Typical AC output power 1720 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 93% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 24 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 24 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 33.6–39.2 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +45°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CANBus Battery Mode Default AC-to-DC battery current 80 A Default DC-to-AC battery current 64 A Charging command DIRECTION_CTRL = 00h Discharging command DIRECTION_CTRL = 01h CAN connection CN47 pin 7 CANH; pin 8 CANL; isolated GND-AUX reference Battery mode is available only with the CANBus model. The two default battery currents differ from the general forward and reverse current limits and can be adjusted through communication. Configure voltage, current and conversion direction for the actual battery and its permitted operating range. CN46 pin 6 is the CAN-model C/D Control signal: high 4.5–5.5 V corresponds to charging, and low −0.5 to +0.5 V corresponds to discharging. It references isolated GND-AUX. Use the documented CAN control procedure rather than applying an unspecified control voltage to a signal pin. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 C/D Control; CANBus battery-mode signal CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH CN47 pin 8 CANL CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,896.02
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-48
MEAN WELL BIC-2200-48 is a bidirectional AC/DC power supply with a 48 V, 45 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This standard model has no communication protocol. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-48. Communication: None; no communication suffix; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This ordering code has no communication protocol and does not provide the CANBus-only battery mode or DIRECTION_CTRL commands. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 48 V Rated output current 45 A Rated output power 2160 W Output current range 0–45 A Full-power DC voltage range 48–65 V DC voltage adjustment range 38–65 V Ripple and noise, maximum 300 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 93% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 37.5 A DC input voltage range 38–65 V Full-power DC input range 48–65 V Typical AC output power 1720 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 93% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 48 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 48 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 72.6–86 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +45°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 CANBus-model function; not available on this no-protocol model CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH is reserved for the CANBus model CN47 pin 8 CANL is reserved for the CANBus model CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,867.93
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-48CAN
MEAN WELL BIC-2200-48CAN is a bidirectional AC/DC power supply with a 48 V, 45 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This model includes CANBus and selectable battery charging/discharging control. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-48CAN. Communication: CANBus; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This CANBus version also supports manually selected battery charging/discharging through DIRECTION_CTRL. Battery operation and its current settings are described separately below. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 48 V Rated output current 45 A Rated output power 2160 W Output current range 0–45 A Full-power DC voltage range 48–65 V DC voltage adjustment range 38–65 V Ripple and noise, maximum 300 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 93% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 37.5 A DC input voltage range 38–65 V Full-power DC input range 48–65 V Typical AC output power 1720 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 93% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 48 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 48 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 72.6–86 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +45°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CANBus Battery Mode Default AC-to-DC battery current 40 A Default DC-to-AC battery current 32 A Charging command DIRECTION_CTRL = 00h Discharging command DIRECTION_CTRL = 01h CAN connection CN47 pin 7 CANH; pin 8 CANL; isolated GND-AUX reference Battery mode is available only with the CANBus model. The two default battery currents differ from the general forward and reverse current limits and can be adjusted through communication. Configure voltage, current and conversion direction for the actual battery and its permitted operating range. CN46 pin 6 is the CAN-model C/D Control signal: high 4.5–5.5 V corresponds to charging, and low −0.5 to +0.5 V corresponds to discharging. It references isolated GND-AUX. Use the documented CAN control procedure rather than applying an unspecified control voltage to a signal pin. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 C/D Control; CANBus battery-mode signal CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH CN47 pin 8 CANL CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,896.02
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-96
MEAN WELL BIC-2200-96 is a bidirectional AC/DC power supply with a 96 V, 22.5 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This standard model has no communication protocol. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-96. Communication: None; no communication suffix; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This ordering code has no communication protocol and does not provide the CANBus-only battery mode or DIRECTION_CTRL commands. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 96 V Rated output current 22.5 A Rated output power 2160 W Output current range 0–22.5 A Full-power DC voltage range 96–112 V DC voltage adjustment range 76–112 V Ripple and noise, maximum 480 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 93% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 18.75 A DC input voltage range 76–112 V Full-power DC input range 96–112 V Typical AC output power 1685 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 93% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 96 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 96 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 134–157 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +45°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 CANBus-model function; not available on this no-protocol model CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH is reserved for the CANBus model CN47 pin 8 CANL is reserved for the CANBus model CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,867.93
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MEAN WELL BIC-2200 series: Bidirectional AC/DC Power Supply - BIC-2200-96CAN
MEAN WELL BIC-2200-96CAN is a bidirectional AC/DC power supply with a 96 V, 22.5 A, 2160 W AC-to-DC rating and grid-connected DC-to-AC energy recovery. Its digital 1U design combines automatic direction selection, fan cooling and active current sharing. This model includes CANBus and selectable battery charging/discharging control. Product Datasheet Download MEAN WELL BIC-2200 Datasheet (PDF) The BIC-2200 section is on PDF pages 5, 6, 7, 8, 9, 10, 11, 12. Refer to the complete mechanical drawings and notes when planning installation. Model and Operating Modes Series: BIC-2200; Complete ordering model: BIC-2200-96CAN. Communication: CANBus; Factory operating mode: Bidirectional automatic detection. Typical direction-switching time: 1 ms. AC-to-DC operation takes energy from the AC grid to supply a DC load or charge a battery. DC-to-AC operation returns energy from the DC side to the connected grid. Reverse operation synchronizes to the AC mains and is not a standalone AC source. Automatic mode selects AC-to-DC when the set voltage exceeds the load voltage, and DC-to-AC when the set voltage is below the load voltage. The default target voltage is the model’s rated DC voltage. Use the operating characteristic and adjustment instructions for the actual load or battery. This CANBus version also supports manually selected battery charging/discharging through DIRECTION_CTRL. Battery operation and its current settings are described separately below. Applications include battery formation and grading, V2G systems, electric-vehicle and scooter charging stations, marine charger modules, kinetic-energy recovery, battery testing, electrolysis and wastewater-treatment equipment. Match the complete system to its application and grid connection requirements. AC-to-DC Output DC output voltage 96 V Rated output current 22.5 A Rated output power 2160 W Output current range 0–22.5 A Full-power DC voltage range 96–112 V DC voltage adjustment range 76–112 V Ripple and noise, maximum 480 mVp-p Voltage tolerance ±1.0% Line / load regulation ±0.5% / ±0.5% Setup / rise time 1800 ms / 60 ms at 230 VAC, full load Observe voltage, current, rated power and derating limits together. Voltage and current maxima are not simultaneously available at every adjustment setting. Use SVR and the applicable operating instructions for voltage adjustment. Voltage tolerance includes setup, line and load regulation. Ripple/noise is measured at 20 MHz with a 12-inch twisted pair terminated by parallel 0.1 µF and 47 µF capacitors. AC-to-DC Input AC input range 180–264 VAC Input frequency 47–63 Hz Typical AC input current 11 A at 230 VAC Typical power factor 0.98 at 230 VAC, full load Typical conversion efficiency 93% Efficiency test load 75% Typical cold-start inrush 35 A at 230 VAC Leakage current <2 mA at 230 VAC Input current distortion THDi <3% at 230 VAC, 100% load Unless separately stated, specification measurements use 230 VAC, rated load and 25°C ambient. The efficiency value uses 75% load. The digital power stage includes active inrush limiting; the block diagram identifies PFC switching at 70 kHz and PWM at 60 kHz. DC-to-AC Energy Recovery DC-to-AC rated input power 1800 W Maximum DC input current 18.75 A DC input voltage range 76–112 V Full-power DC input range 96–112 V Typical AC output power 1685 W AC output power test voltage 240 V Grid synchronization voltage 180–264 VAC Grid synchronization frequency 47–63 Hz Typical AC output current 7.5 A at 230 VAC Typical reverse power factor 0.99 at 230 VAC, full load Typical reverse efficiency 93% Reverse efficiency test load 75% Output current distortion THDi <3% at 230 VAC, 100% load The 1800 W figure is the rated DC input power in energy-recovery operation; the AC output has its own typical rating and conversion losses. Above 96 V on the DC side, current is automatically reduced to respect the constant-power limit. Below 96 V, the maximum DC input current limits available power. Apply the input-voltage and temperature limits as well. The AC output voltage and frequency are set by the connected mains. Anti-islanding protection shuts down the AC output when an islanding condition is detected; re-power to recover. Protection and Recovery Forward overload threshold 105–115% of rated output power Overvoltage shutdown range 134–157 V Short-circuit protection Output-current shutdown; re-power to recover Overtemperature protection Output-voltage shutdown; automatic recovery after cooling Anti-islanding protection AC-output shutdown; re-power to recover In AC-to-DC overload, constant-current limiting is followed by output shutdown 5 seconds after the DC output voltage goes low; re-power to recover. DC-to-AC operation uses a constant-power design, so the forward overload sequence is not a reverse-mode operating allowance. Overvoltage shuts down the output voltage and requires re-powering to recover. The Fault signal also reports the specified AC failure, overload, short-circuit, temperature, overvoltage, fan-lock and islanding conditions. Cooling, Environment and Derating Horizontal thermal curve: 100% load from −30 to +45°C, then declining to 50% at +70°C; AC-input load curve: 100% from 180 to 264 VAC, at 60 Hz. Working temperature: −30 to +70°C, subject to derating; Working humidity: 20–90% RH, non-condensing. Storage: −40 to +85°C; 10–95% RH, non-condensing; Temperature coefficient: ±0.03%/°C from 0 to 45°C. Vibration: 10–500 Hz, 2G; 10 minutes/cycle, 60 minutes each on X, Y and Z. Keep both built-in fans and the illustrated airflow path unobstructed. Apply thermal and input limits together. For fan-cooled operation above 2000 m, reduce permissible ambient temperature by 5°C per additional 1000 m; this note does not state a maximum operating altitude. CANBus Battery Mode Default AC-to-DC battery current 20 A Default DC-to-AC battery current 16 A Charging command DIRECTION_CTRL = 00h Discharging command DIRECTION_CTRL = 01h CAN connection CN47 pin 7 CANH; pin 8 CANL; isolated GND-AUX reference Battery mode is available only with the CANBus model. The two default battery currents differ from the general forward and reverse current limits and can be adjusted through communication. Configure voltage, current and conversion direction for the actual battery and its permitted operating range. CN46 pin 6 is the CAN-model C/D Control signal: high 4.5–5.5 V corresponds to charging, and low −0.5 to +0.5 V corresponds to discharging. It references isolated GND-AUX. Use the documented CAN control procedure rather than applying an unspecified control voltage to a signal pin. CN46 Remote Control and Alarm Signals CN46 connector HRS DF11-10DP-2DS or equivalent CN46 pin 1 +12V-AUX: 11.4–12.6 V, 0.5 A maximum CN46 pins 2, 4 GND-AUX; isolated from main +V and −V CN46 pin 3 +5V-AUX: 4.5–5.5 V, for remote ON-OFF use only CN46 pin 5 Remote ON-OFF, connected relative to pin 3 (+5V-AUX) CN46 pin 6 C/D Control; CANBus battery-mode signal CN46 pin 7 DC-OK output CN46 pin 8 Fault output CN46 pin 9 T-ALARM output CN46 pin 10 NC 12 V auxiliary rating 12 V, 0.5 A; ±5% tolerance; 150 mVp-p ripple Short the remote ON-OFF connection between pin 5 and pin 3 to turn the output ON; open it to turn the output OFF. The connection supports the specified electrical signal or dry contact. The auxiliary outputs are not switched by this remote control; use GND-AUX on pins 2 or 4 as their return. DC-OK, Fault and T-ALARM are isolated, output-only TTL signals referenced to GND-AUX. High is 4.5–5.5 V, low is −0.5 to +0.5 V, and maximum sourcing current is 4 mA. DC-OK is high when output voltage is at or below the catalogue 80% ±5% threshold and low when it is at or above that threshold. Fault is high at AC input ≤165 Vrms or for OLP, SCP, OTP, OVP, AC failure, fan lock or islanding protection; it is low at AC input ≥175 Vrms with normal operation. T-ALARM is high when internal temperature exceeds the alarm limit or any fan fails; it is low when temperature and fans are normal. Alarm outputs must not be driven as control inputs. CN47 Parallel and Communication Connections CN47 connector HRS DF11-10DP-2DS or equivalent CN47 pins 1, 2 DA differential parallel-control signal CN47 pins 3, 4 DB differential parallel-control signal CN47 pins 5, 6 GND: negative-output signal reference; not a load connection CN47 pin 7 CANH CN47 pin 8 CANL CN47 pins 9, 10 GND-AUX; isolated from main output DA and DB are non-isolated parallel-control signals referenced to CN47 GND. This negative-output signal return must not connect directly to the load. CANBus, where fitted, uses isolated GND-AUX instead; do not interchange the two reference grounds. Follow the connector orientation shown in the mechanical drawing. Join DA to DA, DB to DB and the parallel GND references between units. Twist long CN47 signal lines in pairs to reduce noise. Parallel Operation and Three-Phase Distribution Maximum parallel units: 9; Maximum parallel output current: Rated current per unit × number of units × 0.95. Single-unit SW50 setting: ON; CN47 parallel connection not fitted; Multi-unit SW50 settings: First and last units ON; all intermediate units OFF. Use short, large-gauge output wiring. In a parallel system, the unit with the highest output-voltage setting is the master and determines the common DC-bus voltage. Observe each unit’s voltage, current and power limits as well as the 0.95 total-current factor. Below 5% of the total rated current, current sharing may be unbalanced. In a three-phase, four-wire system, distribute the individual BIC units evenly across the phases and neutral; the nine-unit example uses three units per phase. Each unit still receives single-phase L-to-N voltage within 180–264 VAC, with FG correctly connected. The drawing shows 220 VAC phase-to-neutral and 380 VAC phase-to-phase; it does not permit 380 VAC across one unit’s AC terminals. Mechanical Installation and Mating Parts Dimensions 330 × 140 × 41 mm Profile / case drawing 1U; case 277C; general dimensional tolerance ±0.5 mm Catalogue unit weight 2900 g Weight basis Catalogue packing reference per unit; not a measured net or shipping weight AC terminal TB1 1 = AC/L; 2 = AC/N; 3 = FG Installed AC terminal marking DECA T35-EO32-03 AC-terminal maximum torque 18 kgf·cm DC terminals +V and −V; drawing marks two M5 positions DC-terminal maximum torque 10 kgf·cm Mounting screws M4; maximum penetration 4.5 mm; recommended torque 7–10 kgf·cm CN46 / CN47 mating housing HRS DF11-10DS or equivalent CN46 / CN47 contact family HRS DF11-**SC or equivalent The side drawings show two M4 mounting positions on each side, 289 mm apart. The bottom drawing shows four M4 positions on a 225 × 78 mm pattern with the depicted 71.55 mm and 33.5 mm edge references. Allow for the input-terminal projection marked 13 mm maximum, terminal wiring and unobstructed fan airflow. DF11-10DS is the listed mating housing. DF11-**SC is a contact-family designation with an incomplete suffix; choose the complete contact reference for the wire and housing. The catalogue does not specify a separately numbered MEAN WELL cable kit or promise these mating parts are included. The LED is steady green in AC-to-DC supply operation, flashing green in DC-to-AC grid-inverter operation, and red for an abnormal condition such as overtemperature, overload or fan failure. SVR is the marked voltage adjustment. For the specified dielectric-withstand and insulation-resistance tests, temporarily remove the marked screw A, then restore it after testing. Follow the manufacturer’s test and installation procedure. Safety, EMC and Reliability Dielectric withstand: Input/output: 3 kVAC; input/FG: 2 kVAC; output/FG: 500 VAC; Insulation resistance: 100 MΩ at 500 VDC, 25°C, 70% RH; input/output, input/FG and output/FG. Conducted / radiated emissions: BS EN/EN 55032 (CISPR32), Class A / Class A; Harmonics / flicker: BS EN/EN 61000-3-2, Class A / BS EN/EN 61000-3-3. Minimum calculated MTBF: 462.9 thousand hours, Telcordia SR-332; 46 thousand hours, MIL-HDBK-217F at 25°C; Manufacturer warranty: 5 years. The catalogue lists UL 62368-1, IEC 62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN 62368-1, EAC TP TC 004, IEC 62477-1 and TUV BS EN/EN 62477-1 approvals. These product qualifications do not certify the completed installation. Immunity references BS EN/EN 55035 and BS EN/EN 61000-6-2. The listed tests include ESD 8 kV air (Level 3) and 4 kV contact (Level 2); radiated RF, EFT/burst and conducted RF Level 3; surge 2 kV line-to-line and 4 kV line-to-earth; and magnetic field Level 4. Voltage dips are >95% for 0.5 period and 30% for 25 periods; interruptions are >95% for 250 periods.
$1,896.02
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-24
BIC-5K-24 Bidirectional Power Supply MEAN WELL BIC-5K-24 is a bidirectional power supply for energy recovery, with CANBus communication. It provides 24 V DC nominal, 208 A rated and 4992 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-24: 24 V version, blank communication suffix = CANBus. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 24 V nominal; 208 A rated; 4992 W rated. Do not exceed the rated output power when adjusting voltage and current. DC voltage and current ranges Voltage: 19–33 VDC. Current-setting range: 0–208 A. Full-power voltage range: 24–33 VDC. Ripple and noise 350 mVp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 91%, tested at 75% linear load, 230 VAC and 24 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 19–33 VDC; full-power range 24–33 VDC; maximum input current 232 A; maximum input power 5665 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 91%, under the catalog’s 75% linear-load, 230 VAC and 24 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 1 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 28.8 V, float 27.6 V and CC maximum 171 A; charging-voltage adjustment 20–33 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 34–35 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 54 dB at both 10% and 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 19 VDC and reaches 100% at 24 VDC. Use the specified full-power range 24–33 VDC. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 CANH; pin 3 CANL; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings CANBus: ISO 11898, 250 kbps, extended 29-bit CAN 2.0B frames. Each device requires a unique AD1/AD2 address (0–63). Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This standard version uses CAN ISO-11898 at 250 kbps with extended 29-bit CAN 2.0B frames. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-24MOD
BIC-5K-24MOD Bidirectional Power Supply MEAN WELL BIC-5K-24MOD is a bidirectional power supply for energy recovery, with Modbus RTU (RS-485) communication. It provides 24 V DC nominal, 208 A rated and 4992 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-24MOD: 24 V version, MOD suffix = Modbus RTU over RS-485. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 24 V nominal; 208 A rated; 4992 W rated. Do not exceed the rated output power when adjusting voltage and current. DC voltage and current ranges Voltage: 19–33 VDC. Current-setting range: 0–208 A. Full-power voltage range: 24–33 VDC. Ripple and noise 350 mVp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 91%, tested at 75% linear load, 230 VAC and 24 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 19–33 VDC; full-power range 24–33 VDC; maximum input current 232 A; maximum input power 5665 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 91%, under the catalog’s 75% linear-load, 230 VAC and 24 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 1 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 28.8 V, float 27.6 V and CC maximum 171 A; charging-voltage adjustment 20–33 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 34–35 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 54 dB at both 10% and 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 19 VDC and reaches 100% at 24 VDC. Use the specified full-power range 24–33 VDC. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 D+; pin 3 D−; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity or flow control. Slave ID is 0xC0 plus the AD1/AD2 address (0–63); 0x00 is broadcast. Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This MOD version uses Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity and no flow control. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-380
BIC-5K-380 Bidirectional Power Supply MEAN WELL BIC-5K-380 is a bidirectional power supply for energy recovery, with CANBus communication. It provides 380 V DC nominal, 13.22 A rated and 5025 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-380: 380 V version, blank communication suffix = CANBus. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 380 V nominal; 13.22 A rated; 5025 W rated. The separately specified current-setting range extends to 15 A; it does not authorize exceeding the rated power or the permitted operating envelope. DC voltage and current ranges Voltage: 280–430 VDC. Current-setting range: 0–15 A. Full-power voltage range: 335–430 VDC. Ripple and noise 2.8 Vp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 93%, tested at 75% linear load, 230 VAC and 380 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 280–430 VDC; full-power range 335–430 VDC; maximum input current 16 A; maximum input power 5500 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 93.5%, under the catalog’s 75% linear-load, 230 VAC and 380 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 1 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 400 V, float 385 V and CC maximum 12.5 A; charging-voltage adjustment 290–430 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 435–450 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 43 dB at 10% load; 44 dB at 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 280 VDC and reaches 100% at 335 VDC. Use the specified full-power range 335–430 VDC. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 CANH; pin 3 CANL; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings CANBus: ISO 11898, 250 kbps, extended 29-bit CAN 2.0B frames. Each device requires a unique AD1/AD2 address (0–63). Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This standard version uses CAN ISO-11898 at 250 kbps with extended 29-bit CAN 2.0B frames. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-380MOD
BIC-5K-380MOD Bidirectional Power Supply MEAN WELL BIC-5K-380MOD is a bidirectional power supply for energy recovery, with Modbus RTU (RS-485) communication. It provides 380 V DC nominal, 13.22 A rated and 5025 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-380MOD: 380 V version, MOD suffix = Modbus RTU over RS-485. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 380 V nominal; 13.22 A rated; 5025 W rated. The separately specified current-setting range extends to 15 A; it does not authorize exceeding the rated power or the permitted operating envelope. DC voltage and current ranges Voltage: 280–430 VDC. Current-setting range: 0–15 A. Full-power voltage range: 335–430 VDC. Ripple and noise 2.8 Vp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 93%, tested at 75% linear load, 230 VAC and 380 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 280–430 VDC; full-power range 335–430 VDC; maximum input current 16 A; maximum input power 5500 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 93.5%, under the catalog’s 75% linear-load, 230 VAC and 380 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 1 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 400 V, float 385 V and CC maximum 12.5 A; charging-voltage adjustment 290–430 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 435–450 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 43 dB at 10% load; 44 dB at 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 280 VDC and reaches 100% at 335 VDC. Use the specified full-power range 335–430 VDC. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 D+; pin 3 D−; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity or flow control. Slave ID is 0xC0 plus the AD1/AD2 address (0–63); 0x00 is broadcast. Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This MOD version uses Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity and no flow control. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-48
BIC-5K-48 Bidirectional Power Supply MEAN WELL BIC-5K-48 is a bidirectional power supply for energy recovery, with CANBus communication. It provides 48 V DC nominal, 104 A rated and 4992 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-48: 48 V version, blank communication suffix = CANBus. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 48 V nominal; 104 A rated; 4992 W rated. Do not exceed the rated output power when adjusting voltage and current. DC voltage and current ranges Voltage: 38–66 VDC. Current-setting range: 0–104 A. Full-power voltage range: 48–66 VDC. Ripple and noise 600 mVp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 92.5%, tested at 75% linear load, 230 VAC and 48 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 38–66 VDC; full-power range 48–66 VDC; maximum input current 114 A; maximum input power 5550 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 93%, under the catalog’s 75% linear-load, 230 VAC and 48 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 1 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 57.6 V, float 55.2 V and CC maximum 85.5 A; charging-voltage adjustment 40–66 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 68–70 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 43 dB at 10% load; 44 dB at 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 38 VDC and reaches 100% at 48 VDC. Use the specified full-power range 48–66 VDC. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 CANH; pin 3 CANL; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings CANBus: ISO 11898, 250 kbps, extended 29-bit CAN 2.0B frames. Each device requires a unique AD1/AD2 address (0–63). Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This standard version uses CAN ISO-11898 at 250 kbps with extended 29-bit CAN 2.0B frames. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-48MOD
BIC-5K-48MOD Bidirectional Power Supply MEAN WELL BIC-5K-48MOD is a bidirectional power supply for energy recovery, with Modbus RTU (RS-485) communication. It provides 48 V DC nominal, 104 A rated and 4992 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-48MOD: 48 V version, MOD suffix = Modbus RTU over RS-485. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 48 V nominal; 104 A rated; 4992 W rated. Do not exceed the rated output power when adjusting voltage and current. DC voltage and current ranges Voltage: 38–66 VDC. Current-setting range: 0–104 A. Full-power voltage range: 48–66 VDC. Ripple and noise 600 mVp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 92.5%, tested at 75% linear load, 230 VAC and 48 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 38–66 VDC; full-power range 48–66 VDC; maximum input current 114 A; maximum input power 5550 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 93%, under the catalog’s 75% linear-load, 230 VAC and 48 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 1 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 57.6 V, float 55.2 V and CC maximum 85.5 A; charging-voltage adjustment 40–66 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 68–70 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 43 dB at 10% load; 44 dB at 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 38 VDC and reaches 100% at 48 VDC. Use the specified full-power range 48–66 VDC. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 D+; pin 3 D−; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity or flow control. Slave ID is 0xC0 plus the AD1/AD2 address (0–63); 0x00 is broadcast. Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This MOD version uses Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity and no flow control. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-96
BIC-5K-96 Bidirectional Power Supply MEAN WELL BIC-5K-96 is a bidirectional power supply for energy recovery, with CANBus communication. It provides 96 V DC nominal, 52 A rated and 4992 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-96: 96 V version, blank communication suffix = CANBus. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 96 V nominal; 52 A rated; 4992 W rated. Do not exceed the rated output power when adjusting voltage and current. DC voltage and current ranges Voltage: 76–112 VDC. Current-setting range: 0–52 A. Full-power voltage range: 96–112 VDC. Ripple and noise 900 mVp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 93%, tested at 75% linear load, 230 VAC and 96 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 76–112 VDC; full-power range 96–112 VDC; maximum input current 57 A; maximum input power 5550 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 93%, under the catalog’s 75% linear-load, 230 VAC and 96 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 3 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 112 V, float 108.8 V and CC maximum 44.5 A; charging-voltage adjustment 80–112 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 115–121 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 43 dB at 10% load; 44 dB at 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 76 VDC and reaches 100% at 96 VDC. Use the specified full-power range 96–112 VDC. The graph’s 132 V endpoint differs from the 112 V limit in the specification and charging tables; do not extend operation above 112 V without manufacturer confirmation. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 CANH; pin 3 CANL; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings CANBus: ISO 11898, 250 kbps, extended 29-bit CAN 2.0B frames. Each device requires a unique AD1/AD2 address (0–63). Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This standard version uses CAN ISO-11898 at 250 kbps with extended 29-bit CAN 2.0B frames. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL BIC-5K series: bidirectional power supply - BIC-5K-96MOD
BIC-5K-96MOD Bidirectional Power Supply MEAN WELL BIC-5K-96MOD is a bidirectional power supply for energy recovery, with Modbus RTU (RS-485) communication. It provides 96 V DC nominal, 52 A rated and 4992 W rated in AC-to-DC operation, and a typical 5000 W AC output when returning DC energy to the grid. Observe the voltage, current, power and derating limits together; grid-return operation synchronizes to the connected AC mains. Download MEAN WELL BIC-5K Datasheet (PDF)Download MEAN WELL BIC-5K User Manual (PDF)Model and application Parameter Details Model and communication BIC-5K-96MOD: 96 V version, MOD suffix = Modbus RTU over RS-485. Communication provides control, settings and monitoring; select the protocol supported by the controller. Applications and construction Battery formation/grading, energy-recovery test systems, V2G, marine or vehicle charging, energy storage, electrolysis and wastewater-treatment equipment. Fully digital design with conformal coating. Suitability depends on the complete system and its operating limits. Warranty reference The manufacturer’s catalog states a 5-year warranty; its applicable terms govern this statement. AC-to-DC operation Parameter Details DC rated output 96 V nominal; 52 A rated; 4992 W rated. Do not exceed the rated output power when adjusting voltage and current. DC voltage and current ranges Voltage: 76–112 VDC. Current-setting range: 0–52 A. Full-power voltage range: 96–112 VDC. Ripple and noise 900 mVp-p maximum; measured at 20 MHz bandwidth with a 12-inch twisted pair terminated by 0.1 μF and 47 μF capacitors in parallel. DC regulation Voltage tolerance ±2.0%, including setup tolerance, line and load regulation. Line regulation ±1.0%; load regulation ±1.0%. Setup and rise time 8000 ms setup; 150 ms rise at 230 VAC and full load. AC input 180–305 VAC, 47–63 Hz, including 277 VAC operation. Typical current: 27 A at 230 VAC; typical inrush: 120 A at 230 VAC. Peak leakage current: 7.07 mA at 305 VAC. AC-to-DC performance Typical efficiency 93%, tested at 75% linear load, 230 VAC and 96 VDC. Typical power factor ≥0.99 at 230 VAC/full load. THD <3% at 100% load/230 VAC. DC-to-AC and charging operation Parameter Details DC input for grid return 76–112 VDC; full-power range 96–112 VDC; maximum input current 57 A; maximum input power 5550 W. AC grid-return output 5000 W typical; voltage 180–305 VAC and frequency 47–63 Hz, determined by the connected AC mains. Typical AC current: 22.5 A at 230 VAC. This function feeds energy back to the grid; it is not a standalone AC source. DC-to-AC performance Typical efficiency 93%, under the catalog’s 75% linear-load, 230 VAC and 96 VDC test conditions. Typical power factor 0.99 at 230 VAC/full load; THD <3% at 100% load/230 VAC. Bidirectional switching 3 ms typical for this voltage version. In the factory auto-detect mode, a set voltage above load voltage selects AC-to-DC; a set voltage below load voltage selects DC-to-AC. Battery direction control In the enabled battery mode, DIRECTION_CTRL = 00h selects AC-to-DC charging and 01h selects DC-to-AC discharging. Use the mode-specific command and wiring instructions in the user manual. Three-stage charging Constant current → constant voltage → float. Default boost 112 V, float 108.8 V and CC maximum 44.5 A; charging-voltage adjustment 80–112 V through the fitted communication protocol. Match the settings to the battery’s permitted charging limits. The catalog lists flooded, gel and AGM lead-acid and lithium-ion applications; alarm/shutdown/restart setpoints are defined in the user manual. Protection and operating conditions Parameter Details Overload 105–115% of rated output power. AC-to-DC: constant-current limiting, then DC output shutdown 5 seconds after the DC output voltage becomes low; re-power to recover. For DC-to-AC, the catalog describes a constant-power design rather than a separate overload operating region. Short circuit Output current shuts down; re-power to recover. DC overvoltage 115–121 V; output voltage shuts down and requires re-powering for recovery. Temperature and islanding Overtemperature: output shuts down and automatically recovers after cooling. Islanding protection: AC output shuts down; re-power to recover. The unit also monitors AC failure and fan faults. Cooling and fan noise Built-in fan cooling with speed controlled by internal temperature. Typical fan noise: 43 dB at 10% load; 44 dB at 70% load, at 25°C ambient; measurement setup follows ISO 7779. Temperature/load derating Operating ambient −30°C to +70°C. In the horizontal-mounting curve, 100% load is allowed to +40°C; indicated limits are 80% at +50°C, 50% at +60°C and 25% at +70°C. Apply the curve and all other applicable limits. AC-voltage/load derating At 60 Hz: 80% load at 180 VAC, rising to 100% at 200 VAC; 100% from 200 to 305 VAC. DC-voltage/load derating The static curve starts at 75% load at 76 VDC and reaches 100% at 96 VDC. Use the specified full-power range 96–112 VDC. The graph’s 132 V endpoint differs from the 112 V limit in the specification and charging tables; do not extend operation above 112 V without manufacturer confirmation. Humidity, storage and temperature coefficient Working humidity 20–90% RH, non-condensing. Storage −40°C to +85°C, 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–40°C. Vibration 10–500 Hz, 3G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Parallel and system configuration Parameter Details Parallel capacity and current limit Active current sharing is available only in BIC mode, for up to 6 units; the catalog calls the arrangement up to 30 kW (5+1 units). Maximum parallel output current = rated current per unit × number of units × 0.95. This current limit and each unit’s power/derating limits still apply. Parallel wiring and PRL Use short, large-diameter DC wiring to a common load. The unit with the highest output voltage becomes master and determines the DC bus voltage. Below 5% of the combined rated current, sharing may be unbalanced. Connect PAR1/PAR2 as illustrated; twist long parallel-signal runs in pairs. PRL is ON for a single unit, or ON at both ends of a multi-unit chain and OFF on intermediate units. Three-phase system arrangement The catalog permits multiple units in a three-phase, four-wire Y system. Connect each unit between its assigned phase and neutral within its AC range and distribute units evenly across phases; the example uses two units on each phase for six units total. This does not make one unit a three-phase-input converter. Communication and controls Parameter Details COMM connector Pin 1 GND_AUX; pin 2 D+; pin 3 D−; pin 4 +5V_AUX. The auxiliary output is 4.5–5.5 V relative to pin 1. Communication signals are isolated and referenced to GND_AUX; do not treat this communication connector as an AC-power terminal. Communication settings Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity or flow control. Slave ID is 0xC0 plus the AD1/AD2 address (0–63); 0x00 is broadcast. Minimum request interval 50 ms; maximum response time 12.5 ms; minimum packet margin 12.5 ms. Follow the fitted protocol and mode-specific command definitions. Address and bus termination AD1/AD2 set the communication address; use the protocol-specific manual. On CRL, short pins 1 and 3 to enable the built-in termination resistor. Pins 2 and 4 are jumper-storage positions when this unit is not a bus termination. PAR1/PAR2 connector and pinout Catalog pinout: HRS DF11-10DP-2DS or equivalent; mating housing HRS DF11-10DS, terminal HRS DF11-**SC or equivalent. Pin 1 +5V_AUX2; 2 GND_AUX2; 3 REMOTE ON_OFF; 4 DC-OK; 5 DA; 6 NC; 7 DB; 8 T-ALARM; 9 C/D Control; 10 Fault. DA/DB are parallel-control data lines. Remote ON/OFF Link REMOTE ON_OFF to +5V_AUX2 for power ON; leave open for power OFF. The auxiliary supply is 4.5–5.5 V relative to GND_AUX2, for remote ON/OFF only; the remote input maximum is 5.5 V. Control signals are isolated and referenced to GND_AUX2. The user manual contains inconsistent remote-control pin numbers; confirm the supplied connector drawing before wiring. DC-OK and temperature alarm Pin 4: high 4.5–5.5 V when output is below the 80% ±5% threshold; low −0.5 to +0.5 V when output is above that threshold. DC-OK is not supported in Charger/Grid modes. Pin 8: high 4.5–5.5 V for an internal temperature alarm or fan failure; low −0.5 to +0.5 V under normal temperature/fan conditions. These signals are outputs only, maximum sourcing current 4 mA. Fault and charge/discharge signals Pin 10 Fault: high 4.5–5.5 V for AC ≤165 Vrms, OLP, SCP, OTP, OVP, AC failure, fan lock or islanding; low −0.5 to +0.5 V when AC ≥175 Vrms and operation is normal. Output only, maximum source 4 mA. Pin 9 C/D Control is for battery mode only: 4.5–5.5 V selects charging; 0–0.5 V selects discharging. Status indication BIC mode: steady green = AC-to-DC; flashing green = DC-to-AC. Grid/Charger modes: steady green = negative grid power or float/full battery; flashing green = DC-to-AC; flashing orange = charging. Steady orange indicates startup standby; red indicates abnormal status. Protection blink codes Red blink/pause counts: 1 overload; 2 overvoltage; 3 over/undertemperature; 4 fan failure; 5 other faults, including short circuit, AC undervoltage and EEPROM error. Continuous red blinking indicates a high-ambient-temperature notification; this warning alone does not shut down the device. Reduce ambient temperature or load. The blink-code list above follows the product catalog; use the supplied unit’s diagnostic instructions when identifying a fault. Settings verification Read back the voltage, current and mode settings before connecting batteries or loads. Enable output only after confirming that the settings match the application. Mechanical installation and accessories Parameter Details Dimensions and mounting 460 × 211 × 83.5 mm (L × W × H), case 223; mechanical-drawing tolerance ±0.5 mm. Mounting points use M4 screws with maximum 5 mm penetration and recommended 7–10 kgf·cm mounting torque. Follow the illustrated airflow direction and leave the fans unobstructed. Power connections AC terminal 1 = FG, 2 = AC/N, 3 = AC/L; maximum terminal mounting torque 18 kgf·cm. Connect DC conductors to the marked +V and −V busbars. Confirm polarity and protective grounding before energizing. Standard accessories One remote-control shorting wire per unit: green UL1007 26 AWG, pin 1–3 short, 15 mm illustrated loop. One parallel-function mating wire per unit: UL1061 28 AWG, 250 mm overall. The catalog lists HRS DF11-10DP-2DS or equivalent connector assemblies. Parallel cable conductors Pins 1–10 respectively: black, brown, red, orange, yellow, green, blue, purple, gray, white. Follow the PAR wiring diagram; the cable’s color list does not replace the connector pin assignment. Terminal protectors Standard set: one red and one black protector plus four M3 × 4 screws. Protector drawing: 52 × 40.8 × 39.8 mm. Fit to the marked DC terminals as illustrated. Weight reference Catalog packing reference per unit: 12 kg (12000 g). This is not a separately stated measured net weight. Standards and measurement conditions Parameter Details Safety standards Catalog approvals: CB IEC 62368-1 / IEC 62477-1; UL 62368-1 and CAN/CSA C22.2 No.62368-1; TUV BS EN/EN 62368-1, BS EN/EN 62477-1 and BS EN/EN 50549-1; EAC TP TC 004. Overvoltage category and altitude OVC III under IEC/EN/UL 62368-1 and IEC/EN 62477-1, altitude up to 2000 m. Insulation tests Input–output 6 kVDC; input–FG 4 kVDC; output–FG 4 kVDC. Insulation resistance 100 MΩ at 500 VDC, 25°C and 70% RH for those three paths. The catalog requires screw A to be temporarily removed for these tests and reinstalled afterward. EMC emissions BS EN/EN 55032 and BS EN/EN 61000-6-4. Conducted/radiated emissions: EN 55032 (CISPR 32), Class A. Harmonic current: EN 61000-3-12, Class A. Voltage flicker: EN 61000-3-11. EMC immunity BS EN/EN 55035 and EN 61000-6-2. ESD EN 61000-4-2: 8 kV air/4 kV contact. Radiated field, EFT/burst and conducted immunity: EN 61000-4-3/-4/-6 Level 3. Surge EN 61000-4-5: 2 kV line–line, 4 kV line–earth. Magnetic field EN 61000-4-8 Level 4. EN 61000-4-34: >95% dip for 0.5 periods, 30% dip for 25 periods, and >95% interruption for 250 periods. System verification and RCM Final equipment must be rechecked for EMC compliance. The catalog states that RCM is applied voluntarily under AS/NZS 4417.1 with the relevant IEC/AS/NZS standards or AS/NZS 3820, as applicable. Reliability and test conditions MTBF minimum 209.4k hours, Telcordia SR-332; minimum 17.8k hours, MIL-HDBK-217F at 25°C. Unless otherwise specified, catalog parameters are measured at 230 VAC, rated load and 25°C ambient. Installation and commissioning Parameter Details Installation environment and earth Use a sufficiently strong flat surface or mounting rack. Keep the front and rear airflow unobstructed with at least 15 cm clearance. Keep the unit away from moisture, water and direct sunlight, and do not place objects on it. Connect frame ground to protective earth; have faults examined by a qualified technician. Mounting and AC terminals The mounting drawing specifies M4 screws with no more than 5 mm penetration and 7–10 kgf·cm tightening torque. The AC terminals are FG, N and L; the manual recommends 10 AWG cable and 18 kgf·cm terminal torque. Confirm the supplied terminal hardware and follow its installation drawing before fitting lugs or screws. DC wiring and protection Use short DC cables; the manual recommends less than 1 m. Select conductors for this model’s maximum current in both directions and the applicable installation requirements. Check polarity and prevent short circuits. A fuse or circuit breaker at the positive battery terminal is recommended. AC circuit and three-phase systems The unit has single-phase AC input/output. For a three-phase, four-wire installation, connect each unit between its assigned phase and neutral and distribute units appropriately across the phases. The manual recommends a separate AC breaker from the load equipment. Restart interval Allow at least 10 seconds before turning the unit on again to let the inrush-limiting circuit cool down. Remote enable A dry-contact connection between REMOTE_ON_OFF and +5V_AUX2 enables operation; an open contact disables it. The remote-control input maximum is 5.5 V. Confirm these signal terminals against the current interface definition and the supplied hardware before wiring. Parallel operating limit Current sharing is available only in BIC Mode, with up to six units. Use short, adequately sized DC wiring and the specified PAR/PRL connections. Maximum total current is rated current per unit × number of units × 0.95; current balance is not guaranteed below 5% of the combined rated current. Grid commissioning Country-profile settings do not establish certification for every listed grid code. Among the grid-code profiles discussed, the cited manual lists EN50549-1 as certified. Grid-connection parameters may be modified only by authorized DSO personnel; confirm the local grid requirements before commissioning. Consult the DSO or power company before a factory reset of a grid-connected unit. Battery charging modes Select and verify voltage, current and charging-curve settings for the connected battery before operation. Two-stage charging uses CC/CV; three-stage charging adds float charging. Grid-tied Mode and Charger Mode do not operate simultaneously, and Grid-tied Mode alone does not automatically charge a low battery. Communication setup This MOD version uses Modbus RTU: 115200 baud, 8 data bits, 1 stop bit, no parity and no flow control. Give each unit a unique address. The manual specifies a minimum 50 ms request period, a maximum 12.5 ms response time and a minimum 12.5 ms packet margin. Mode selection and communications Use a unique AD1/AD2 address for each unit. The 64 communication addresses are separate from the six-unit parallel-power limit. Switching between BIC mode and Grid-tied mode requires a device reboot. Battery-direction control C/D control is inactive in automatic-detect mode. Configure bidirectional battery mode and its voltage/current targets before using digital or analog direction control. For charging, the charge-voltage target must exceed the battery voltage; for discharging, the discharge-voltage target must be below it. Incorrect targets can cause reverse power flow limited to 2% of rated current. Regional grid settings The published AC range remains subject to the configured regional grid limits. Confirm the site settings before operation; for example, the manual describes AC overvoltage shutdown if a 230 VAC system rises to 277 VAC. Grid-tied settings and changes require the applicable grid-company or DSO approval and qualified personnel.
$4,160.70
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MEAN WELL CAR01 series: 1W isolated DC/DC converter - CAR01L-05
CAR01L-05 — 1W isolated DC/DC converter MEAN WELL CAR01L-05 is a compact 1 W isolated, unregulated DC/DC converter in an SMD package. It accepts 4.5–5.5 VDC input and provides a 5 VDC output at 20–200 mA. It offers continuous short-circuit protection with automatic recovery, 4 kVDC input/output isolation for one minute, and operation up to +115°C subject to derating. Download MEAN WELL CAR01 Datasheet (PDF)Download MEAN WELL EMI Testing Guidance (PDF)CAR01 electrical, environmental, mechanical and packing specifications: PDF pages 31–35. Output and model selection Complete model / series CAR01L-05 / CAR01. Input code L: 5 V nominal; output code 05: 5 V single output. Conversion and rated power Isolated, unregulated single output; 1 W rated power. Output voltage and current 5 VDC; 20–200 mA. Maintain the stated 20 mA minimum load. Efficiency 81%, as listed in the specification. Maximum capacitive load 2,200 µF. Voltage accuracy ±5%. Line regulation 1.2% for 1% input variation; measured from low line to high line at rated load. Load regulation ±15%; measured from 10% to 100% rated load. Ripple and noise 50 mVp-p. Measured at 20 MHz bandwidth using a 12-inch twisted pair terminated with 0.1 µF and 47 µF capacitors. Switching frequency 420 kHz typical. Specification conditions Normal input voltage, rated load, 25°C and 70% RH, unless otherwise specified. Input, isolation and protection Input voltage 5 VDC nominal; operating range 4.5–5.5 VDC. Input current No load: 15 mA; full load: 240 mA. Input filter Internal capacitor. Recommended input fuse 2 A slow-blow fuse. Short circuit Continuous short-circuit protection with automatic recovery. Input/output withstand voltage 4 kVDC input to output for one minute. Isolation resistance 100 MΩ between input and output, tested at 500 VDC, 25°C and 70% RH. Isolation capacitance 18 pF typical. Environment, reliability and compliance Operating temperature and derating −40 to +115°C ambient. The natural-convection curve shows 100% load through +105°C and 50% at +115°C. The graph beyond +115°C does not extend the specified operating range. Maximum case temperature +140°C maximum. Cooling Free-air convection. Working humidity 20–90% RH, non-condensing. Storage temperature and humidity −55 to +125°C; 10–95% RH, non-condensing. Temperature coefficient ±0.03%/°C over 0–105°C. Soldering Hot-air reflow only: peak 240°C for 10 seconds maximum; above 220°C for 60 seconds maximum. The separate soldering specification is 240°C maximum for 1–10 seconds, measured 1.5 mm from the case. Vibration 10–500 Hz, 2 G; 10 minutes per cycle, 60 minutes along each of the X, Y and Z axes. Safety standards LVD IEC62368-1 and EAC TP TC 004 approved, as listed in the datasheet. Automotive feature The manufacturer states that the series meets AEC-Q. The datasheet does not identify an AEC-Q subtype. EMC emission BS EN/EN55025 (CISPR25) Class 3 conducted and radiated emissions require the external circuit shown in the datasheet. EMC external circuit Use F1, the recommended 2 A slow-blow fuse, followed by the input filter: C1 = 10 µF before L1, L1 = 22 µH in the positive input line, and C2 = 10 µF after L1. C1 and C2 each connect across the input. CY = 220 pF connects module-side +Vin to −Vout. Component voltage ratings are not specified in this circuit table. EMC immunity ISO10605 ESD: criteria A, ±15 kV air and ±8 kV contact. BS EN/EN61000-4-4 EFT/bursts and BS EN/EN61000-4-5 surge: criteria A, ±0.5 kV each. MTBF 11,670,000 hours, MIL-HDBK-217F at 25°C, as listed. This is a reliability estimate, not a service-life or warranty duration. Warranty 3 years, as stated in the datasheet. Mechanical details and packing Construction Compact SMD package; non-conductive black plastic case, UL94V-0 rated. The manufacturer describes the series as low cost. Dimensions 14.2 × 10.7 × 5.7 mm (L × W × H); the body dimensions are each marked ±0.5 mm. General drawing tolerance is ±0.25 mm unless otherwise stated. Pin assignment Bottom view: pin 1 −Vin; pin 2 +Vin; pin 4 −Vout; pin 5 +Vout; pin 8 N.C. PCB footprint Top-view footprint uses a 2.54 mm grid and 1.2 × 1.8 mm pads; the minimum overall footprint is 14.7 × 11.2 mm. Refer to the dimensioned drawing for the marked 8.3 mm and 10.1 mm vertical spans and exact pad positions. Unit weight 1.45 g per unit, as listed in the packing specification. Reel packing 500 pieces per reel; 2 reels / 1,000 pieces per carton. The packing table gives 0.725 kg gross weight per box and 3.5 kg per carton. These are standard bulk packing references, not the quantity supplied by an individual product order. Packing dimensions Inner box 365 × 350 × 52 mm; outer carton 400 × 145 × 395 mm (L × W × H). Reel and carrier tape Reel diameter 330 mm, hub diameter 100 mm, bore 13.15 ±0.35 mm and overall width 38.4 mm maximum. Tape width 32 ±0.3 mm; pocket pitch 20 mm, feed-hole pitch 4 mm, hole diameter 1.5 mm (+0.1/−0) and tape thickness 0.4 ±0.05 mm. Refer to the packing drawing for pocket geometry and orientation. Typical applications Applications Telecom/datacom systems, wireless networks, industrial control facilities, instruments, analyzers, detectors and data switches; the series description also names telecommunications and distributed power architecture. The application material also names automotive solutions, battery management systems and communications. Installation and system verification Complete-system EMC verification Verify EMC with the converter installed in the final equipment and connected to a representative load. Wiring, assembly and the application affect the result. Follow the model's specified EMC conditions and any required external components; the linked EMI testing guidance does not certify the finished equipment.
$27.11
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MEAN WELL CMU2 series: rack-mount application controller - CMU2F-R
CMU2F-R — rack-mount application controller MEAN WELL CMU2F-R is the 3U 19-inch rack-mount CMU2 application code for other applications, marked to be defined in the manufacturer’s catalog. It uses the CMU2 smart-controller platform with a 7-inch touch display. Confirm the available application, complete slot configuration and enabled functions before selection. Download MEAN WELL CMU2 Datasheet (PDF)CMU2 combined catalog, dated 2026-02-11. Configuration and supported-equipment tables are on page 8; mounting and accessory details are on pages 3–5 and 9–10. Model and configuration Parameter Details Application and enclosure Application F: other applications; catalog status: to be defined. Enclosure: 3U 19-inch rack-mount. Configuration selection This application/enclosure code does not identify the three extension-card slots. Confirm the complete ordering configuration and the application firmware; the shared platform connector list does not mean every interface is enabled. Extension-card coding P = PMBus card (two PMBus v1.1 ports); C = CANBus card (two CANBus 2.0B ports); R = RS-232/RS-485/USB card (including two USB ports); # = blank slot. Card capabilities and active connector functions depend on the application. The separate -R after the application code denotes the rack-mount enclosure. Application availability The catalog identifies this application code but does not provide a completed connector-function matrix or a supported-equipment list for it. Obtain the application-specific specification and supplied configuration before commissioning. Monitoring and operation Parameter Details Touch display 7-inch TFT LCD, 800 × 480 resolution, capacitive touch panel. The application determines the status screens and commands available. Monitored information The platform can display connected equipment’s voltage, current and operating status. The catalog lists input/output voltage, output current, temperature and fan speed; actual measurements are application- and device-dependent. Local controls Touchscreen operation; the rack panel also provides F1–F4, return, enter, up/down keys and a rotary control. Functions depend on the application page. Indicators and buzzer Green: power-on/normal conditions; red: fault/abnormal conditions. The catalog describes a steady red fault indication. Button-click sound and alarms, with mute. Ethernet and web interface IEEE 802.3, 10/100BASE network. The platform supports TCP/IP, NTP, SMTP and Modbus TCP; the web server provides application-specific system status, parameters, data logging and download. Configure access and settings using the applicable user manual. Data and event logging Date/time-stamped data and event logs require an installed SD card. The platform supports SDHC cards up to 32 GB. Clock retention The RTC uses supercapacitors with a stated retention of only 7 days. Readjust the date/time after a longer unpowered interval. Language and firmware English, Traditional Chinese and Simplified Chinese interfaces. Firmware updates are supported through SD card or Ethernet; use firmware intended for the actual application and follow its update procedure. Application interfaces and wiring Parameter Details Connector-function limitation Relays, analog I/O, digital I/O, PMBus, CANBus, RS-232 and RS-485 are defined by the application. No enabled-connector matrix is published for this application code; do not wire or use a connector based on its physical presence alone. Relay rating Platform provision: four user-programmable relay channels, rated 30 V / 1 A. Application support must be confirmed. Analog I/O availability The shared platform specification lists five 0–10 V analog outputs and five 0–10 V analog inputs with 12-bit resolution. Their availability is not established for this application; obtain its application-specific connector definition. Input, environment and standards Parameter Details Input voltage and frequency 85–264 VAC, 47–63 Hz; 120–370 VDC. Use the published operating range for the supplied unit; the AC connector labels do not establish a DC polarity assignment. Input current 0.6 A at 115 VAC; 0.4 A at 230 VAC. AC input connector Pin 1 = AC/N, pin 2 = AC/L, pin 3 = FG. Follow the input and grounding instructions for the supplied controller. Operating temperature −25°C to +60°C. The LCD may freeze below −20°C; this display limitation remains applicable within the controller’s stated operating range. Storage temperature −40°C to +60°C. Vibration 10–500 Hz, 2G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Safety standards IEC 62368-1 and BS EN/EN 62368-1 approved. Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.7 kVDC. CN36 and CN37 are considered output for these tests. Insulation resistance Output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions BS EN/EN 55032 (CISPR 32): conducted Class B and radiated Class A; BS EN/EN 61000-3-2 and -3-3. EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; the catalog also lists BS EN/EN 61000-6-1 with BS EN/EN 50082-2 in parentheses, light-industry level, criteria A. System integration The controller is a component. Catalog EMC tests cover the controller alone without connected control equipment; reconfirm EMC compliance in the final assembled equipment. Dimensions and mounting Parameter Details Dimensions 483.6 × 66.3 × 132 mm (L × W × H), 3U 19-inch rack-mount format. The drawing separately shows a 14.6 mm projecting rotary control; allow front operating clearance. Mechanical drawing Catalog general dimensional tolerance: ±1 mm. Rack slot center spacing is 466.2 mm horizontally and 80 mm vertically; follow the full mounting-slot drawing. Mounting Install in a compatible 19-inch rack. Standalone wall, DIN-rail and desktop fittings are not the rack-mount arrangement. Mounting accessories The catalog’s DIN-rail bracket and desktop stand are for standalone installations; do not assume they are supplied with or suitable for this rack-mount unit. Unit mass 2160 g, catalog packing reference per unit (2.16 kg; 6 pieces / 14 kg / 2.91 CUFT). This is not a separately declared measured net mass. Manufacturer warranty reference The catalog states a five-year manufacturer warranty, subject to its applicable terms.
$1,577.14
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MEAN WELL CMU2 series: rack-mount burn-in controller - CMU2A-R
CMU2A-R — rack-mount burn-in controller MEAN WELL CMU2A-R identifies a 3U 19-inch rack-mount CMU2 burn-in application controller. Burn-in is an optional application; the catalog’s explicitly listed configuration is CMU2A-#R#. Confirm the supplied application and configuration for the intended ERS-5000(H) or ERG-5000(H) system. Download MEAN WELL CMU2 Datasheet (PDF)CMU2 combined catalog, dated 2026-02-11. Configuration and supported-equipment tables are on page 8; mounting and accessory details are on pages 3–5 and 9–10. Model and configuration Parameter Details Application and enclosure Application A: optional burn-in systems. Enclosure: 3U 19-inch rack-mount. Configuration selection This application/enclosure code does not identify the three extension-card slots. Confirm the complete ordering configuration and the application firmware; the shared platform connector list does not mean every interface is enabled. Extension-card coding P = PMBus card (two PMBus v1.1 ports); C = CANBus card (two CANBus 2.0B ports); R = RS-232/RS-485/USB card (including two USB ports); # = blank slot. Card capabilities and active connector functions depend on the application. The separate -R after the application code denotes the rack-mount enclosure. Supported burn-in configuration CMU2A-#R# is an optional configuration for ERS-5000(H) and ERG-5000(H). Confirm the complete supplied ordering code; the catalog does not establish all slot combinations or a fully specified rack-mount burn-in build. Monitoring and operation Parameter Details Touch display 7-inch TFT LCD, 800 × 480 resolution, capacitive touch panel. The application determines the status screens and commands available. Monitored information The platform can display connected equipment’s voltage, current and operating status. The catalog lists input/output voltage, output current, temperature and fan speed; actual measurements are application- and device-dependent. Local controls Touchscreen operation; the rack panel also provides F1–F4, return, enter, up/down keys and a rotary control. Functions depend on the application page. Indicators and buzzer Green: power-on/normal conditions; red: fault/abnormal conditions. The catalog describes a steady red fault indication. Button-click sound and alarms, with mute. Ethernet and web interface IEEE 802.3, 10/100BASE network. The platform supports TCP/IP, NTP, SMTP and Modbus TCP; the web server provides application-specific system status, parameters, data logging and download. Configure access and settings using the applicable user manual. Data and event logging Date/time-stamped data and event logs require an installed SD card. The platform supports SDHC cards up to 32 GB. Clock retention The RTC uses supercapacitors with a stated retention of only 7 days. Readjust the date/time after a longer unpowered interval. Language and firmware English, Traditional Chinese and Simplified Chinese interfaces. Firmware updates are supported through SD card or Ethernet; use firmware intended for the actual application and follow its update procedure. Optional burn-in application The catalog illustrates batch and production-date records, step monitoring, CC/CV/CP test procedures, reports, operator settings and alarms. These functions apply to the optional burn-in application and compatible equipment, not to every CMU2 application code. Application interfaces and wiring Parameter Details Enabled connector functions The optional CMU2A-#R# application matrix enables relays, CANBus and Ethernet only. It marks RS-485, RS-232, AIN, AOUT, DIN, DOUT and PMBus non-functional; the R-card code does not override that application limitation. Verify applicability to the actual supplied complete configuration. Relay rating Platform provision: four user-programmable relay channels, rated 30 V / 1 A. Use only the application’s supported relay functions. Relay connector 12-pin DECA MX422-25412 or equivalent. Relays 1/2/3/4 use pin groups 1–3 / 4–6 / 7–9 / 10–12 respectively; each group is NO, NC, COM in ascending pin order. CANBus connector pins For the enabled CANBus interface: pins 4/12 = remote ON/OFF CONTROL, 6/14 = CAN-H, 7/15 = CAN-L, 8/16 = FG; pins 1, 2, 3, 5, 9, 10, 11 and 13 are NC. Signals are isolated with FG as reference; confirm the complete burn-in build before wiring. Analog I/O availability The shared platform specification lists five 0–10 V analog outputs and five 0–10 V analog inputs with 12-bit resolution. These analog functions are marked non-functional for the listed A application configurations. Ethernet connector RJ45: pin 1 TX+, 2 TX−, 3 RX+, 6 RX−; pins 4, 5, 7 and 8 are FG. Do not confuse Ethernet with the physically similar PMBus/CANBus connectors. Input, environment and standards Parameter Details Input voltage and frequency 85–264 VAC, 47–63 Hz; 120–370 VDC. Use the published operating range for the supplied unit; the AC connector labels do not establish a DC polarity assignment. Input current 0.6 A at 115 VAC; 0.4 A at 230 VAC. AC input connector Pin 1 = AC/N, pin 2 = AC/L, pin 3 = FG. Follow the input and grounding instructions for the supplied controller. Operating temperature −25°C to +60°C. The LCD may freeze below −20°C; this display limitation remains applicable within the controller’s stated operating range. Storage temperature −40°C to +60°C. Vibration 10–500 Hz, 2G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Safety standards IEC 62368-1 and BS EN/EN 62368-1 approved. Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.7 kVDC. CN36 and CN37 are considered output for these tests. Insulation resistance Output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions BS EN/EN 55032 (CISPR 32): conducted Class B and radiated Class A; BS EN/EN 61000-3-2 and -3-3. EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; the catalog also lists BS EN/EN 61000-6-1 with BS EN/EN 50082-2 in parentheses, light-industry level, criteria A. System integration The controller is a component. Catalog EMC tests cover the controller alone without connected control equipment; reconfirm EMC compliance in the final assembled equipment. Dimensions and mounting Parameter Details Dimensions 483.6 × 66.3 × 132 mm (L × W × H), 3U 19-inch rack-mount format. The drawing separately shows a 14.6 mm projecting rotary control; allow front operating clearance. Mechanical drawing Catalog general dimensional tolerance: ±1 mm. Rack slot center spacing is 466.2 mm horizontally and 80 mm vertically; follow the full mounting-slot drawing. Mounting Install in a compatible 19-inch rack. Standalone wall, DIN-rail and desktop fittings are not the rack-mount arrangement. Mounting accessories The catalog’s DIN-rail bracket and desktop stand are for standalone installations; do not assume they are supplied with or suitable for this rack-mount unit. Unit mass 2160 g, catalog packing reference per unit (2.16 kg; 6 pieces / 14 kg / 2.91 CUFT). This is not a separately declared measured net mass. Manufacturer warranty reference The catalog states a five-year manufacturer warranty, subject to its applicable terms.
$1,577.14
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MEAN WELL CMU2 series: rack-mount EV-charging controller - CMU2D-R
CMU2D-R — rack-mount EV-charging controller MEAN WELL CMU2D-R is the 3U 19-inch rack-mount CMU2 application code for EV charging, marked under development in the manufacturer’s catalog. It uses the CMU2 smart-controller platform with a 7-inch touch display. Confirm the available application, complete slot configuration and enabled functions before selection. Download MEAN WELL CMU2 Datasheet (PDF)CMU2 combined catalog, dated 2026-02-11. Configuration and supported-equipment tables are on page 8; mounting and accessory details are on pages 3–5 and 9–10. Model and configuration Parameter Details Application and enclosure Application D: EV charging; catalog status: under development. Enclosure: 3U 19-inch rack-mount. Configuration selection This application/enclosure code does not identify the three extension-card slots. Confirm the complete ordering configuration and the application firmware; the shared platform connector list does not mean every interface is enabled. Extension-card coding P = PMBus card (two PMBus v1.1 ports); C = CANBus card (two CANBus 2.0B ports); R = RS-232/RS-485/USB card (including two USB ports); # = blank slot. Card capabilities and active connector functions depend on the application. The separate -R after the application code denotes the rack-mount enclosure. Application availability The catalog identifies this application code but does not provide a completed connector-function matrix or a supported-equipment list for it. Obtain the application-specific specification and supplied configuration before commissioning. Monitoring and operation Parameter Details Touch display 7-inch TFT LCD, 800 × 480 resolution, capacitive touch panel. The application determines the status screens and commands available. Monitored information The platform can display connected equipment’s voltage, current and operating status. The catalog lists input/output voltage, output current, temperature and fan speed; actual measurements are application- and device-dependent. Local controls Touchscreen operation; the rack panel also provides F1–F4, return, enter, up/down keys and a rotary control. Functions depend on the application page. Indicators and buzzer Green: power-on/normal conditions; red: fault/abnormal conditions. The catalog describes a steady red fault indication. Button-click sound and alarms, with mute. Ethernet and web interface IEEE 802.3, 10/100BASE network. The platform supports TCP/IP, NTP, SMTP and Modbus TCP; the web server provides application-specific system status, parameters, data logging and download. Configure access and settings using the applicable user manual. Data and event logging Date/time-stamped data and event logs require an installed SD card. The platform supports SDHC cards up to 32 GB. Clock retention The RTC uses supercapacitors with a stated retention of only 7 days. Readjust the date/time after a longer unpowered interval. Language and firmware English, Traditional Chinese and Simplified Chinese interfaces. Firmware updates are supported through SD card or Ethernet; use firmware intended for the actual application and follow its update procedure. Application interfaces and wiring Parameter Details Connector-function limitation Relays, analog I/O, digital I/O, PMBus, CANBus, RS-232 and RS-485 are defined by the application. No enabled-connector matrix is published for this application code; do not wire or use a connector based on its physical presence alone. Relay rating Platform provision: four user-programmable relay channels, rated 30 V / 1 A. Application support must be confirmed. Analog I/O availability The shared platform specification lists five 0–10 V analog outputs and five 0–10 V analog inputs with 12-bit resolution. Their availability is not established for this application; obtain its application-specific connector definition. Input, environment and standards Parameter Details Input voltage and frequency 85–264 VAC, 47–63 Hz; 120–370 VDC. Use the published operating range for the supplied unit; the AC connector labels do not establish a DC polarity assignment. Input current 0.6 A at 115 VAC; 0.4 A at 230 VAC. AC input connector Pin 1 = AC/N, pin 2 = AC/L, pin 3 = FG. Follow the input and grounding instructions for the supplied controller. Operating temperature −25°C to +60°C. The LCD may freeze below −20°C; this display limitation remains applicable within the controller’s stated operating range. Storage temperature −40°C to +60°C. Vibration 10–500 Hz, 2G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Safety standards IEC 62368-1 and BS EN/EN 62368-1 approved. Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.7 kVDC. CN36 and CN37 are considered output for these tests. Insulation resistance Output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions BS EN/EN 55032 (CISPR 32): conducted Class B and radiated Class A; BS EN/EN 61000-3-2 and -3-3. EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; the catalog also lists BS EN/EN 61000-6-1 with BS EN/EN 50082-2 in parentheses, light-industry level, criteria A. System integration The controller is a component. Catalog EMC tests cover the controller alone without connected control equipment; reconfirm EMC compliance in the final assembled equipment. Dimensions and mounting Parameter Details Dimensions 483.6 × 66.3 × 132 mm (L × W × H), 3U 19-inch rack-mount format. The drawing separately shows a 14.6 mm projecting rotary control; allow front operating clearance. Mechanical drawing Catalog general dimensional tolerance: ±1 mm. Rack slot center spacing is 466.2 mm horizontally and 80 mm vertically; follow the full mounting-slot drawing. Mounting Install in a compatible 19-inch rack. Standalone wall, DIN-rail and desktop fittings are not the rack-mount arrangement. Mounting accessories The catalog’s DIN-rail bracket and desktop stand are for standalone installations; do not assume they are supplied with or suitable for this rack-mount unit. Unit mass 2160 g, catalog packing reference per unit (2.16 kg; 6 pieces / 14 kg / 2.91 CUFT). This is not a separately declared measured net mass. Manufacturer warranty reference The catalog states a five-year manufacturer warranty, subject to its applicable terms.
$1,577.14
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MEAN WELL CMU2 series: rack-mount horticultural lighting controller - CMU2B-R
CMU2B-R — rack-mount horticultural lighting controller MEAN WELL CMU2B-R is the 3U 19-inch rack-mount CMU2 application code for horticultural lighting, marked under development in the manufacturer’s catalog. It uses the CMU2 smart-controller platform with a 7-inch touch display. Confirm the available application, complete slot configuration and enabled functions before selection. Download MEAN WELL CMU2 Datasheet (PDF)CMU2 combined catalog, dated 2026-02-11. Configuration and supported-equipment tables are on page 8; mounting and accessory details are on pages 3–5 and 9–10. Model and configuration Parameter Details Application and enclosure Application B: horticultural lighting; catalog status: under development. Enclosure: 3U 19-inch rack-mount. Configuration selection This application/enclosure code does not identify the three extension-card slots. Confirm the complete ordering configuration and the application firmware; the shared platform connector list does not mean every interface is enabled. Extension-card coding P = PMBus card (two PMBus v1.1 ports); C = CANBus card (two CANBus 2.0B ports); R = RS-232/RS-485/USB card (including two USB ports); # = blank slot. Card capabilities and active connector functions depend on the application. The separate -R after the application code denotes the rack-mount enclosure. Application availability The catalog identifies this application code but does not provide a completed connector-function matrix or a supported-equipment list for it. Obtain the application-specific specification and supplied configuration before commissioning. Monitoring and operation Parameter Details Touch display 7-inch TFT LCD, 800 × 480 resolution, capacitive touch panel. The application determines the status screens and commands available. Monitored information The platform can display connected equipment’s voltage, current and operating status. The catalog lists input/output voltage, output current, temperature and fan speed; actual measurements are application- and device-dependent. Local controls Touchscreen operation; the rack panel also provides F1–F4, return, enter, up/down keys and a rotary control. Functions depend on the application page. Indicators and buzzer Green: power-on/normal conditions; red: fault/abnormal conditions. The catalog describes a steady red fault indication. Button-click sound and alarms, with mute. Ethernet and web interface IEEE 802.3, 10/100BASE network. The platform supports TCP/IP, NTP, SMTP and Modbus TCP; the web server provides application-specific system status, parameters, data logging and download. Configure access and settings using the applicable user manual. Data and event logging Date/time-stamped data and event logs require an installed SD card. The platform supports SDHC cards up to 32 GB. Clock retention The RTC uses supercapacitors with a stated retention of only 7 days. Readjust the date/time after a longer unpowered interval. Language and firmware English, Traditional Chinese and Simplified Chinese interfaces. Firmware updates are supported through SD card or Ethernet; use firmware intended for the actual application and follow its update procedure. Application interfaces and wiring Parameter Details Connector-function limitation Relays, analog I/O, digital I/O, PMBus, CANBus, RS-232 and RS-485 are defined by the application. No enabled-connector matrix is published for this application code; do not wire or use a connector based on its physical presence alone. Relay rating Platform provision: four user-programmable relay channels, rated 30 V / 1 A. Application support must be confirmed. Analog I/O availability The shared platform specification lists five 0–10 V analog outputs and five 0–10 V analog inputs with 12-bit resolution. Their availability is not established for this application; obtain its application-specific connector definition. Input, environment and standards Parameter Details Input voltage and frequency 85–264 VAC, 47–63 Hz; 120–370 VDC. Use the published operating range for the supplied unit; the AC connector labels do not establish a DC polarity assignment. Input current 0.6 A at 115 VAC; 0.4 A at 230 VAC. AC input connector Pin 1 = AC/N, pin 2 = AC/L, pin 3 = FG. Follow the input and grounding instructions for the supplied controller. Operating temperature −25°C to +60°C. The LCD may freeze below −20°C; this display limitation remains applicable within the controller’s stated operating range. Storage temperature −40°C to +60°C. Vibration 10–500 Hz, 2G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Safety standards IEC 62368-1 and BS EN/EN 62368-1 approved. Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.7 kVDC. CN36 and CN37 are considered output for these tests. Insulation resistance Output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions BS EN/EN 55032 (CISPR 32): conducted Class B and radiated Class A; BS EN/EN 61000-3-2 and -3-3. EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; the catalog also lists BS EN/EN 61000-6-1 with BS EN/EN 50082-2 in parentheses, light-industry level, criteria A. System integration The controller is a component. Catalog EMC tests cover the controller alone without connected control equipment; reconfirm EMC compliance in the final assembled equipment. Dimensions and mounting Parameter Details Dimensions 483.6 × 66.3 × 132 mm (L × W × H), 3U 19-inch rack-mount format. The drawing separately shows a 14.6 mm projecting rotary control; allow front operating clearance. Mechanical drawing Catalog general dimensional tolerance: ±1 mm. Rack slot center spacing is 466.2 mm horizontally and 80 mm vertically; follow the full mounting-slot drawing. Mounting Install in a compatible 19-inch rack. Standalone wall, DIN-rail and desktop fittings are not the rack-mount arrangement. Mounting accessories The catalog’s DIN-rail bracket and desktop stand are for standalone installations; do not assume they are supplied with or suitable for this rack-mount unit. Unit mass 2160 g, catalog packing reference per unit (2.16 kg; 6 pieces / 14 kg / 2.91 CUFT). This is not a separately declared measured net mass. Manufacturer warranty reference The catalog states a five-year manufacturer warranty, subject to its applicable terms.
$1,577.14
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MEAN WELL CMU2 series: rack-mount inverter-management controller - CMU2E-R
CMU2E-R — rack-mount inverter-management controller MEAN WELL CMU2E-R is a 3U 19-inch rack-mount inverter-management controller with a 7-inch touch display, Ethernet monitoring and RS-485 Modbus RTU communication for supported NTN-5K inverters. Each connected inverter must have a unique address; the controller supports up to 32 addresses. Download MEAN WELL CMU2 Datasheet (PDF)Download MEAN WELL CMU2E User Manual (PDF)CMU2 combined catalog, dated 2026-02-11. Configuration and supported-equipment tables are on page 8; mounting and accessory details are on pages 3–5 and 9–10. Model and configuration Parameter Details Application and enclosure Application E: inverter management. Enclosure: 3U 19-inch rack-mount. Configuration selection This application/enclosure code does not identify the three extension-card slots. Confirm the complete ordering configuration and the application firmware; the shared platform connector list does not mean every interface is enabled. Extension-card coding P = PMBus card (two PMBus v1.1 ports); C = CANBus card (two CANBus 2.0B ports); R = RS-232/RS-485/USB card (including two USB ports); # = blank slot. Card capabilities and active connector functions depend on the application. The separate -R after the application code denotes the rack-mount enclosure. Supported inverters The catalog lists NTN-5K for CMU2E-### and CMU2E-R-###. Confirm the connected inverter’s firmware and supported functions; the controller does not add capabilities absent from the inverter. Monitoring and operation Parameter Details Touch display 7-inch TFT LCD, 800 × 480 resolution, capacitive touch panel. The application determines the status screens and commands available. Monitored information Inverter-management screens show connected-unit status, input/output voltage and supported current, temperature, fan-speed, serial-number and firmware data. Displayed operating modes and battery/charging parameters depend on the connected inverter. Local controls Touchscreen operation; the rack panel also provides F1–F4, return, enter, up/down keys and a rotary control. Functions depend on the application page. Indicators and buzzer Green: power-on/normal conditions; red: fault/abnormal conditions. Confirm the steady/flashing alarm pattern in the manual for the supplied application firmware. Button-click sound and alarms, with mute. Ethernet and web interface IEEE 802.3, 10/100BASE network. The platform supports TCP/IP, NTP, SMTP and Modbus TCP; the web server provides application-specific system status, parameters, data logging and download. Configure access and settings using the applicable user manual. Data and event logging Date/time-stamped data and event logs require an installed SD card. The application manual specifies SDHC cards from 4 GB to 32 GB. Clock retention The RTC uses supercapacitors with a stated retention of only 7 days. Readjust the date/time after a longer unpowered interval. Language and firmware English, Traditional Chinese and Simplified Chinese interfaces. Firmware updates are supported through SD card or Ethernet; use firmware intended for the actual application and follow its update procedure. Application interfaces and wiring Parameter Details Enabled connector functions For E-### configurations: programmable relays, RS-485, DIN, DOUT, CANBus and Ethernet. AIN, AOUT and RS-232 are not functional. The E user manual explicitly marks PMBus as not supported; inverter communication uses RS-485 Modbus RTU. Relay rating Platform provision: four user-programmable relay channels, rated 30 V / 1 A. Use only the application’s supported relay functions. Relay connector 12-pin DECA MX422-25412 or equivalent. Relays 1/2/3/4 use pin groups 1–3 / 4–6 / 7–9 / 10–12 respectively; each group is NO, NC, COM in ascending pin order. Digital I/O Five isolated open-collector digital inputs and five digital outputs, referenced to FG. DOUT maximum signal voltage is 5 V relative to FG. DIN open from FG or +5 V = logic 1; shorted to FG or 0 V = logic 0. DIN/DOUT connector pins Each 10-pin connector uses pins 1, 3, 5, 7 and 9 for channels 1–5; pins 2, 4, 6, 8 and 10 are FG. The catalog identifies HIROSE DF11-10 or equivalent connectors. Bus connector pins CANBus paired RJ45: pins 4/12 = remote ON/OFF CONTROL, 6/14 = CAN-H, 7/15 = CAN-L, 8/16 = FG. Pins 1, 2, 3, 5, 9, 10, 11 and 13 are NC. Bus signals are isolated with FG as reference; connect only the interface enabled by this application. Analog I/O availability The shared platform specification lists five 0–10 V analog outputs and five 0–10 V analog inputs with 12-bit resolution. These analog functions are marked non-functional for the listed E application configurations. RS-485 connector Pin 1 = D− / DB; pin 2 = D+ / DA; pins 3 and 4 = FG. Use the Modbus RTU connection and unique inverter addresses specified by the E manual. Ethernet connector RJ45: pin 1 TX+, 2 TX−, 3 RX+, 6 RX−; pins 4, 5, 7 and 8 are FG. Do not confuse Ethernet with the physically similar PMBus/CANBus connectors. Communication capacity Up to 32 unique inverter addresses over RS-485 Modbus RTU. This E-application limit is separate from the C application’s three 64-address groups and the catalog’s power-supply parallel examples. Input, environment and standards Parameter Details Input voltage and frequency 85–264 VAC, 47–63 Hz; 120–370 VDC. Use the published operating range for the supplied unit; the AC connector labels do not establish a DC polarity assignment. Input current 0.6 A at 115 VAC; 0.4 A at 230 VAC. AC input connector Pin 1 = AC/N, pin 2 = AC/L, pin 3 = FG. Follow the input and grounding instructions for the supplied controller. Operating temperature −25°C to +60°C. The LCD may freeze below −20°C; this display limitation remains applicable within the controller’s stated operating range. Storage temperature −40°C to +60°C. Vibration 10–500 Hz, 2G, 10 minutes per cycle; 60 minutes along each X, Y and Z axis. Safety standards IEC 62368-1 and BS EN/EN 62368-1 approved. Withstand voltage Input–output: 3 kVAC; input–FG: 2 kVAC; output–FG: 0.7 kVDC. CN36 and CN37 are considered output for these tests. Insulation resistance Output–FG: 100 MΩ at 500 VDC, 25°C and 70% RH. EMC emissions BS EN/EN 55032 (CISPR 32): conducted Class B and radiated Class A; BS EN/EN 61000-3-2 and -3-3. EMC immunity BS EN/EN 61000-4-2, -3, -4, -5, -6, -8 and -11; the catalog also lists BS EN/EN 61000-6-1 with BS EN/EN 50082-2 in parentheses, light-industry level, criteria A. System integration The controller is a component. Catalog EMC tests cover the controller alone without connected control equipment; reconfirm EMC compliance in the final assembled equipment. MTBF reference 690,300 hours minimum per Telcordia TR/SR-332; 78,900 hours minimum per MIL-HDBK-217F at 25°C. These are reliability estimates, not a guaranteed service life. Dimensions and mounting Parameter Details Dimensions 483.6 × 66.3 × 132 mm (L × W × H), 3U 19-inch rack-mount format. The drawing separately shows a 14.6 mm projecting rotary control; allow front operating clearance. Mechanical drawing Catalog general dimensional tolerance: ±1 mm. Rack slot center spacing is 466.2 mm horizontally and 80 mm vertically; follow the full mounting-slot drawing. Mounting Install in a compatible 19-inch rack. Standalone wall, DIN-rail and desktop fittings are not the rack-mount arrangement. Mounting accessories The catalog’s DIN-rail bracket and desktop stand are for standalone installations; do not assume they are supplied with or suitable for this rack-mount unit. Unit mass 2160 g, catalog packing reference per unit (2.16 kg; 6 pieces / 14 kg / 2.91 CUFT). This is not a separately declared measured net mass. Manufacturer warranty reference The catalog states a five-year manufacturer warranty, subject to its applicable terms. Manufacturer installation and commissioning instructions Parameter Details Electrical connection Connect AC input pin 1 to neutral, pin 2 to line and pin 3 (FG) to protective earth. This Class I controller requires a reliable protective-earth connection. Installation environment Avoid locations with high moisture, high ambient temperature or direct sunlight. Protect the LCD from sharp tools. Have faults examined by a qualified technician; do not remove the controller case yourself. Inverter communication For the NTN-5K application, connect the inverter network through RS-485 using Modbus RTU. Assign each connected inverter a unique address; the CMU2E supports up to 32 device addresses. PMBus is not supported for this application. RS-485 connection RS-485 pin 1 is D-/DB, pin 2 is D+/DA, and pins 3 and 4 are FG. Follow the inverter wiring and configuration instructions before commissioning. Digital I/O limits Digital inputs and outputs are isolated open-collector signals referenced to FG. Digital outputs have a maximum signal voltage of 5 V. For digital inputs, an open input or +5 V is logic high; a connection to FG or 0 V is logic low. Logging and card access Data and event logging require an installed 4–32 GB SDHC card. Follow the model-specific card-access instructions and refit the cover after inserting the card. Application compatibility Confirm the supplied extension-card configuration and connected inverter firmware before commissioning. Charging, solar and grid-feeding options apply only when supported by the connected inverter. Alarm indication and version The current catalog describes a steady red fault indication, while the CMU2E manual describes a flashing red alarm. Follow the indication guidance for the supplied controller version. Rack mounting Install the rack-mount version using M5 × 12 mm screws as shown in the dedicated mounting diagram. The standalone DIN-rail and desktop attachments do not apply to this version.
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